Table of Contents
This is an old revision of the document!
Factory Instruction Sheets
Below are listings of instruction sheets from the MoCo.
Most instruction sheets come in the package along with Parts and Accessories you'd buy from them.
Many are also available for free download or printing from the SIP Portal on the Harley Website.
You can enter an instruction sheet number or a part number in the search box and then view or print the instruction sheet from there.
Or you can view download the ones below which have particulars on the subject matter already shown.
Instruction numbers that only have a “J” character followed by numbers are the actual instruction numbers.
Instructions starting with a “JX” are generally original versions before the “J” system was introduced.
The “JX” instruction number will not show up in a search from the SIP portal.
The “J” instruction numbers will show up if they are still being published by the MoCo.
The instructions show what parts are needed for certain kits / upgrades as well as particulars for installation.
Some parts may be on a used bike you purchased that don't show up in the parts catalogs but may be in the instruction sheets.
Also, there are NOS parts available online from different sellers that you may not know exist.
Engine Mechanicals
Instruction# | PDF? | Revised Date | Part / Kit# | Fits Sportster Model(s) | Subject |
J00005 | Y | 10-25-2013 | 16660-89B 16660-89C 16661-89B 16688-90A 16698-90A | 1991 XL | 1992 Cylinder Head Conversion |
J00007 | Y | 3-1-1995 | 17901-86 | 1986-later XL | ADJUSTABLE ALUMINUM PUSH ROD KIT |
J00008 | Y | 7-1-1995 | 18072-93R 18073-93R | XR-750 | TITANIUM VALVES |
J00009 | Y | 9-1-1988 | 18210-84B | 1984-later Big Twin 1986-later Sportster | PERFORMANCE VALVE SPRING KIT |
J00017 | Y | 4-1-1993 | 23802-92R | XR-750 | RIGHT FLYWHEEL |
J00019 | Y | 5-1-1996 | 23947-88R 23977-83R 23978-86R | XR-750 | CONNECTING ROD BORE CHART FOR CRANKPIN KITS |
J00022 | Y | 3-1-1995 | 24275-57A 24275-80A 24275-86A | 1957-1980 XL 1981-1985 XL 1986-later XL | CONNECTING RODS |
J00025 | Y | 3-1-1995 | 24354-87A | 1957-1971 Sportster 1972-E1979 Sportster L1979-E1986 Sportster L1986-later style (replacement) | BEARING SET |
J00027 | Y | 7-23-1998 | Various Kit#s | Sportster | CRANKCASE SET |
J00033 | Y | 12-1-1993 | 25430-86A 25459-86A | 1986-1990 XLH | REPLACEMENT PRIMARY CHAIN COVERS |
J00036 | Y | 6-1-1994 | 25461-94 | 1994-later XLH | CHROME-PLATED PRIMARY COVER KIT |
J00037 | Y | 8-9-2000 | 25430-89A | 1991 - 1993 XLH | 1994 XLH STYLE PRIMARY COVER CONVERSION KIT |
J00041 | Y | 2-10-2003 | 25628-89 | 1986-1990 XLH883, XLH1100 | EVOLUTION XL BOLT-IN HYDRAULIC CAM SET |
J00042 | Y | 3-1-1988 | 25629-88 | 1986-later XLH883 | 883 CYL HEAD TEMPLATE KIT (for 1200 piston kit (16140-87) |
J00043 | Y | 4-1-1996 | 25633-86A | 1986-later XL883, XL1100 | HIGH PERFORMANCE VALVE TRAIN KIT |
J00044 | Y | 4-1-1996 | 25647-91 | 1991-lATER XL883, XL1200 | HIGH PERFORMANCE VALVE TRAIN KIT |
J00113 | Y | 2004-09-03 | 43884-96 43885-96 43890-93 43911-95 | 1985-later 1340, 1987-XL 1999-later TC 88 | HEAD BOLT COVERS |
J00896 | Y | 6-1-1997 | 32571-98 32590-98 | All Evo Engines | “FLAMES” TIMER COVER |
J01323 | Y | 1-19-2001 | 25647-01 | 2000-later XL | HIGH PERFORMANCE CAM KIT |
J01324 | Y | 1-10-2001 | 25648-01 | 2000-later Sportster | EVOLUTION BOLT-IN HYDRAULIC CAM SET |
J01325 | Y | 1-10-2001 | 25649-01 | 2000-later XL | HIGH PERFORMANCE CAM SET |
J01496 | Y | 2-16-1999 | 16459-96B 16460-96B | 1991-later XL1200 | SCREAMIN’ EAGLE SPORTSTER 1200 CYLINDER HEADS |
J01536 | Y | 3-17-1999 | 16457-96B 16458-96B | 1991-later XL1200 | SCREAMIN’ EAGLE SPORTSTER XL 1200 CYLINDER HEAD KIT |
J02949 | Y | 4-26-2004 | 25197-04 | 2004-later XL883 / XL1200 | XL PERFORMANCE CAM SET |
J02979 | Y | 1-5-2005 | 18013-03 | 2004-later XL | SE VALVE SPRING KIT |
J03026 | Y | 6-25-2003 | 46284 | 2004-later Sportster | SPORTSTER ENGINE HOOK |
J03053 | Y | 7-8-2003 | 25386-04 | 2004-later XL | XL DERBY COVER KIT |
J03492 | Y | 9-15-2004 | 18344-05 | 2004-later XL | SE RACE VALVE SPRING KIT |
J03618 | Y | 6-22-2005 | 25740-05 | 2004-later XL 1200 Also 1992-2003 XL | SE HIGH OUTPUT CAM KIT |
J03624 | Y | 01-10-2007 | 22711-04 22712-04 22713-04 | 2004-later XL1200 | HIGH COMPRESSION PISTON KITS |
J03998 | Y | 1-11-2006 | 18421-06 18424-06 | 1991-later XL w/ stock heads 1992-2003 XL w SE Pro Dual Plug Heads | SCREAMIN' EAGLE PERFECT FIT PUSHRODS |
J05616 | Y Y | 3-12-2014 8-22-2017 | 16500164 | 1992-2006 XL 1200 | SE PRO CNC PORTED XL CYLINDER HEADS |
Oiling and Lubrication
Instruction# | PDF? | Revised Date | Part / Kit# | Fits Sportster Model(s) | Subject |
J00073 | Y | 10-1-93 | 33116-86A | 1986-1990 XLH | OIL FILTER ADAPTER KIT |
J00373 | Y | 2-1-1994 | 62497-82A 62515-82A | 1982-later Sportster | OIL COOLER KIT |
J00381 | Y | 7-1-1995 | 63840-53 | 1978-earlier XL | OIL FILTER ELEMENT |
J00572 | Y | 3-4-2005 | 62472-93A 62482-93A | 1982 to E1987 XLH Does not fit 1983-1984 XR-1000 | XL OIL TANK KIT |
J01026 | Y | 12-1-1991 | 62588-80 | 1981-later XL | DELUXE COMBINATION OIL COOLER/THERMOSTAT KIT |
J01279 | Y | 12-13-2007 | 75133-99 | Variuos Models | OIL PRESSURE GAUGE KIT |
J01550 | Y | 3-23-1999 | 62878-99 | All Models w/ oil cooler kits | OIL COOLER THERMOSTAT VALVE KIT |
J02579 | Y | 6-25-2010 | Various Kit#s | Various Models | CHROME OIL TEMPERATURE DIPSTICK W/LCD |
J05661 | Y | 04-20-2013 | 62700082 | 2004-later XL | XL PREMIUM OIL COOLER KIT |
Carburetor, Intake Manifold & Exhaust
Instruction# | PDF? | Revised Date | Part / Kit# | Fits Sportster Model(s) | Subject |
JX-29221-88 | Y | 6-1989 | 29221-88 | 1986-1987 XL | Keihin Butterfly SUPPORT BRACKET/ADAPTER KIT |
J00046 | Y | 7-1-1995 | 27004-88A | 1988-1989 XLH | 883 AND 1200 ALUMINUM MANIFOLD KIT |
J00049 | Y | 1-8-2002 | 29041-88B | 1988-later XLH | HIGH FLOW AIR CLEANER KIT |
J00050 | Y | 6-24-1997 | 29081-90C | 1986-later XLH | SE EVOLUTION XLH HI-FLO CARB & AIR CLEANER |
J00051 | Y | 9-19-2001 | 29151-90A | 1984-later Evo Big Twin | SE EVOLUTION HI-FLO CARB & AIR CLEANER KIT |
J00052 | Y | 12-1-1984 | 29188-85 29255-78 29259-83A 29288-83 | Various Models | CARBURETOR AIR FILTER ELEMENT |
J00053 | Y | 6-23-2003 | 29208-87T 29281-91T 29283-92T 29320-93T | Various Models with CVH Carb 1986-2003 XL | TEARDROP AIR CLEANER MOUNTING KIT |
J00055 | Y | 2-1-1996 | 29325-95A | 1995-later XLH HDI | AIR FILTER ELEMENT KIT |
J00380 | Y | 2-1-1983 | 63730-82 | 1957-later XL | METALLIC BRAIDED FUEL LINE KITS |
J00387 | Y | 6-1-1984 | 65203-84 | 1970-later XL | EXHAUST HEAT SHIELD KITS |
J00390 | Y | 11-1-1991 | 65599-80D | 1980-later XL | MUFFLER SUPPORT KIT |
J01068 | Y | 4-1-1986 | 29130-86 91729-85 | All Models w/ Keihin Carbs | ROUND AIR CLEANER KIT |
J01099 | Y | 9-1-1991 | 27886-78A | Keihin Carburetors | CARBURETOR FUEL INLET VALVE KIT |
J01101 | Y | 5-1-1986 | 28805-87 | 1987-later XLH (California only) | XLH EVAPORATIVE EMISSIONS CONTROL KIT |
J01104 | Y | 3-1-1990 | 29067-90 | Big Twin | AIR CLEANER FOR SE 40mm CARBURETOR |
J01151 | Y | 2-1-1980 | 29006-70 29036-72 29033-71 29086-73 29034-71 29086-75 | All Models | CARBURETOR AIR CLEANER FILTER |
J01153 | Y | 10-1-1990 | 29039-85 29051-85 | 1971-later HD | EIGHT-INCH ROUND AIR CLEANER KIT |
J01295 | Y | 2-9-2001 | 29504-98 29505-96 29565-98 | 1990-later 1340 | SE 42mm FLATSLIDE CARB KITS |
J01695 | Y | 11-20-2001 | 29635-99 29636-99 | Stock 40mm CV, SE 44mm CV SE 42mmn 45mm Flatslide | SE PERFORMANCE INTAKE MANIFOLD KIT |
J01696 | Y | 9-26-2003 | 27934-99 | 1984-1999 1340 1999-later TC-88 | SE BIG BORE 44mm CV CARBURETOR KIT |
J01697 | Y | 7-23-1999 | 27554-99 | SE 44mm (27934-99) | SE BIG BORE 44mm CV CARBURETOR REBUILD KIT |
J01698 | Y | 7-19-2000 | 27419-99 | Big Twin | SE BIG BORE 44mm CV CARBURETOR TUNER KIT |
J01771 | Y | 9-1-1999 | 27409-00 | SE 44mm (27934-99) | SE BIG BORE 44mm BASIC JET KIT |
J01837 | Y | 6-8-2001 | 27454-01 | 1995-later XL1200 | S.E FLATSLIDE CARB KIT FOR SPORTSTER AND BUELL |
J02140 | Y | 3-21-2001 | 65202-02 | 1986-later XL (except 883C, 1200C) | 2-INTO-1 EXHAUST KIT |
J02196 | Y | 1-11-2005 | 27007-00 | 2001-2002 TC 1450 2003 Touring 1450 (carbed) | SE STREET-LEGAL BIG BORE 44 mm CV CARB KIT |
J02362 | Y | 7-12-2004 | 28040-02 | 1990-later 1340 Evo 1999-later TC-88 | SE 45mm FLATSLIDE CARB KIT |
J02578 | Y | 6-27-2003 | 2002-2003 EFI Softail / Touring | 62583-02 62884-02 | EFI FUEL FITTING COVER |
J02648 | Y | 2-20-2009 | 27928-07 | 1999-2006 carbed Twin Cam | SE SUPER BORE 51MM CV CARBURETOR KIT |
J02780 | Y | 2-05-2003 | 27524-02 | SE 51mm CV carb (27926-02) | SE SUPER BORE 51MM CV CARBURETOR REBUILD KIT |
J02810 | Y | 2-6-2003 | 27432-02 | SE 51mm CV carb (27926-02) | SE SUPER BORE 51MM CV CARBURETOR TUNER KIT |
J03025 | Y | 7-22-2003 | 27689-04 | 2004-later XL | SE PERFORMANCE INTAKE MANIFOLD KIT |
J03051 | Y | 6-16-2003 | 29643-04 | 2004-later XL | AIR CLEANER COVER INSERT |
J04481 | Y | 4-23-2015 | 29299-08 29098-09 | 2008-later XL | SE HEAVY BREATHER PERF AIR CLEANER KIT |
J06164 | Y | 5-11-2015 | 27200026 | 2014-later XL1200 | SE PRO HIGH FLOW 58MM EFI THROTTLE BODY AND MANIFOLD KIT |
Electrical System
Instruction# | PDF? | Revised Date | Part / Kit# | Fits Sportster Model(s) | Subject |
J00402 | Y Y | 7-1-1995 1-23-2002 | 67109-86 | 1986-1991 XLH 1982-1985 XLX | TACHOMETER KIT |
J00405 | Y | 1-1-1995 | 67175-92A | 1992-later XL | TACHOMETER KIT |
J00413 | Y | 9-1-1994 | 67293-95 | 1995 XLH883 | CHROME GAUGE KIT |
J00414 | Y | 9-1-1994 | 67294-95 | 1996 XLH1200 | CHROME DUAL GAUGE KIT |
J00415 | Y | 9-1-1995 | 67359-96 | 1996-later XL1200C | TACHOMETER KIT |
J00417 | Y | 1-1-1985 | 67697-81 | All Models | HALOGEN HEADLAMP/BULB |
J00424 | Y | 9-1-1993 | Various Kit#s | XL, FXR, FXD, FLHTP Models | INDICATOR LAMP |
J00431 | Y | 3-20-1997 | 68471-94 | 1994-later XL | REAR TURNS RELOCATION KIT |
J00438 | Y | 9-17-1999 | 69000-76 69016-76 69000-76A 69016-76A | FL, FX, XL, CR | REPLACEMENT HORN |
J00440 | Y | 4-1-1995 | 69060-90C | 1991-later XL (except XLH883) | HORN KIT |
J00441 J01607 | Y Y | 3-1-1999 5-21-1999 | 9112-95A 69112-95B | 1992-later XL883 | CHROME HORN KIT |
J00455 | Y | 9-24-1999 | 71428-90B | 1975-later XL | ROUND-KEY IGNITION SWITCH KIT |
J00456 | Y | 11-1-2013 | 71441-94 | 1975-later XL | FLAT KEY IGNITION SWITCH KIT |
J00524 | Y | 7-1-1995 | 91860-88B | 1975-1990 XL | SELF-CANCELING TURN SIGNAL KIT |
J00597 | Y | 5-25-2004 | 66006-70 66007-84 | Dry Charged Batteries | HD 12-VOLT BATTERIES |
J00979 | Y | 8-1-1994 | 68061-94B | 1994-later XLH | HEADLAMP HOUSING KIT |
J00980 | Y | 10-1-1993 | 69014-88A | 1986-1991 XLH | HORN KIT |
J01040 | Y | 10-1-1987 | 68397-87 | 1982-1987 HD | BALL DIRECTIONAL KIT |
J01168 | Y | 10-1-1990 | 65995-88A | All Models | BATTERY VENT TUBE |
J01170 | Y | 1-1-1990 | 90504-82A | 1972-later XL | REAR TURN SIGNAL RELOCATION KIT |
J01222 | Y | 7-23-1998 | 69528-98 | 1992-later Models w/ mid cylinder horn | HORN COVER |
J01276 | Y | 7-17-1998 | 67359-96A | 1996-later XL1200C 1999-later XL883C | TACHOMETER KIT |
J01278 J01523 | Y Y | 7-17-1998 9-18-2003 | 67182-95C 67182-95D | 1995-2003 XLH883 | TACHOMETER KIT |
J01280 | Y | 8-13-1998 | 68913-98 | 1/4“ Engine Guard | FOG LAMP KIT |
J01283 | Y | 1-30-2001 | 53532-02 | 2002-later XL (except 1200S) | DIRECTIONAL RELOCATION KIT |
J01328 | Y | 5-31-2001 | 72389-96 | XL, FXD, FXR w/ front turns on upper tree | FRONT TURN SIGNAL WIRING RELOCATION TO LOWER TREE |
J01342 | Y | 5-20-1998 | 68471-94B | 1994-later XL | REAR TURNS RELOCATION KIT |
J01360 | Y | 6-27-2003 | 71514-98 | 1995-2003 XL | CHROME IGNITION SWITCH COVER |
J01482 | Y | 3-13-2000 | 67359-96B | 1996-later XL1200C 1999-later XL883C | TACHOMETER KIT |
J01518 | Y | 2-22-1999 | 69060-90D | 1991-later All Models (except XLH883) | HORN KIT |
J01609 | Y | 4-22-1999 | 69014-88B | 1986-1991 XLH | HORN KIT |
J02992 | Y | 9-9-2003 | 69178-04 | 2004-later XL1200C | PREMIUM HORN KIT |
J02993 | Y | 9-10-2003 | 69179-04 | 2004-later XL883 XL883C XL1200R | HIGH OUTPUT HORN KIT |
J02297 | Y | 7-21-2005 | 69179-02 | 1996-later XL883 XL883 Hug XL883C XL1200S | HIGH OUTPUT HORN |
Engine Control
Instruction# | PDF? | Revised Date | Part / Kit# | Fits Sportster Model(s) | Subject |
J00062 | Y | 12-20-2005 | 31603-91 31605-90 | 1991-later XLH1200 1995-later XLH883 1981-1990 XLH 1991-1994 XLH883 | STARTER SOLENOID REBUILD KIT |
J00063 | Y | 7-31-1997 | 31620-88A 31653-97 31654-97 | 1983-later All Models w/ dual fire electronic ignition | SE PERFORMANCE IGNITION COIL |
J00064 | Y | 11-1-1995 | Various Kits | 1986-later XL | BRAIDED SPARK PLUG WIRE KITS |
J00065 | Y | 2-13-1998 | 31987-85A 32095-98 | 1998-later XL1200S | SPARK PLUG WIRE KIT |
J00066 | Y | 11-1-2013 | 32410-91A 32432-91A 32436-91B | 1986-1993 XLH883 1986-1987 XLH1100 1988-1990 XLH1200 XL1000 | REPLACEMENT IGNITION MODULE |
J00067 | Y | 7-1-1990 | 32408-90 | 1984-1990 models | IGNITION MODULE ADAPTER WIRING HARNESS KIT |
J00068 | Y | 7-22-1996 | 32420-87B | 1986-1993 XL883-1200 | SE IGNITION MODULE |
JX-32432-91A (no “J” code) | Y | 8-1993 | 32410-91A 32432-91A 32436-91A | 1986-1993 XLH883 1986-1987 XLH1100 1988-1990 XLH1200 1983-1985 XLH1000 | IGNITION MODULE |
J00070 | Y | 1-25-1999 | 32420-94 | 1994-1997 883 / 1200 (except 1200S) | SE IGNITION MODULE |
J00538 | Y | 10-23-2002 | 32597-96 32598-96 | 1988-1993 XL 1994-1997 | SE IGNITION MODULE |
J00930 | Y | 1-25-1999 | 32654-98 32655-98 | 1994-1997 XL | SE SELECTABLE CURVE RACE IGNITION MODULE |
J01110 | Y | 4-1-1987 | 32592-78 | 1971-1979 XL | ELECTRONIC IGNITION (Sensor) CONVERSION KIT |
J01282 | Y | 10-20-98 | 32734-98 32735-98 32736-98 | 1998-later XL1200S | SE HIGH PERFORMANCE IGNITION SYSTEM |
J01300 | Y | 6-1-98 | 32737-98 32738-98 32739-98 | 1998-later XL1200S | SE RACE IGNITION SYSTEM |
J01619 | Y | 5-1999 | Various Kit#s | 1986-later XL | BRAIDED SPARK PLUG WIRE KITS |
J02086 | Y | 2-5-2001 | 32839-00 | 1997-later XL883 & XL1200 (except 1200S) | SE SELECTABLE CURVE RACE IGNITION MODULE |
J02116 | Y | 10-24-01 | 32839-00A | 1998-later XL883 & XL1200 (except 1200S) | SE SELECTABLE-CURVE RACE-IGNITION MODULE |
J03057 | Y | 7-25-2003 | 31784-04 31785-04 | 2004-later XL883, XL1200 | SE STREET LEGAL IGNITION SYSTEM |
J03068 | Y | 7-25-2003 | 31758-04 31759-04 | 04-later XL883, XL1200 | SE PERFORMANCE IGNITION SYSTEM |
J03513 | Y | 4-04-2005 | 31784-04A 31785-04A | 2004-later XL883 2004-later XL1200 | SE STREET LEGAL IGNITION SYSTEM |
J04687 | Y | 2-18-2008 | 27629-01A | 2007-later XL | THROTTLE POSITION SENSOR KIT |
Primary Drive & Clutch
Instruction# | PDF? | Revised Date | Part / Kit# | Fits Sportster Model(s) | Subject |
J00082 | Y | 4-1-1974 | 38005-71B | 1971-E1974 XL, XLH, XLCH | CLUTCH CONVERSION KIT |
J00088 | Y | 7-1-1995 | 39967-77A | 1977-later XL / XLCH / XLS | PRIMARY CHAIN TENSIONER KIT |
J01292 | Y | 2-1-1999 | 37950-98 | 1991-later XL | SE PERFORMANCE CLUTCH KIT |
J03585 | Y | 6-21-2005 | 38002-04 | 1991-later XL | SE PERFORMANCE CLUTCH KIT |
Transmission & Final Drive
Instruction# | PDF? | Revised Date | Part / Kit# | Fits Sportster Model(s) | Subject |
J00074 | Y | 1-1-1994 | 33178-90A | 1991-E1994 XLH | SHIFTER DRUM RETENTION PLATE KIT |
J00078 | Y | 5-1-1996 | 34847-84 | 1985-earlier XL with Stator | TRANSMISSION COVER KIT |
J00079 | Y | 11-15-1996 | 35613-84B | 1984-1990 XL | TRANSMISSION COUNTERSHAFT KIT |
J00089 | Y | 7-1-1995 | 40006-85 | All Models | BELT TENSION TOOL |
J00091 | Y | 10-1-1994 | 40111-91B | 1991-later XLH883 / 883 Hug | 5-SPEED CHAIN TO BELT FINAL DRIVE CONVERSION KIT |
J00092 | Y | 10-1-1994 | 40202-91B 40210-85D 40285-91B | XLH 883-1200 | 5-SPEED TRANSMISSION SPROCKET KIT (BELT DRIVES) |
J01118 | Y | 3-1-1993 | 40110-89 | 1986-1990 XLH w/ chain drive | 4-SPEED CHAIN TO BELT FINAL DRIVE CONVERSION KIT |
J01554 | Y | 8-9-2002 | Various Kit#s | 1991-1999 XL 2000-later XL | REAR WHEEL SPROCKET KIT |
J01610 | Y | 6-10-1999 | 60481-00 | 2000-2003 XL | CHROME XL BELT GUARD KIT |
J02494 | Y | 4-6-2009 | 91746-03 40124-10 | 2004-later XL | CHROME REAR SPROCKET COVER KIT |
J02874 | Y | 5-19-2005 | 42997-04A | 2004-later XL883, 1200R | CUSTOM SHIFT LEVER KIT |
J03049 | Y | 9-15-2003 | 46282 | 1991-later Sportster | FINAL DRIVE SPROCKET HOLDING TOOL |
Suspension
Instruction# | PDF? | Revised Date | Part / Kit# | Fits Sportster Model(s) | Subject |
J00146 | Y | 3-24-2005 | 45731-96 | 1988-1990 XL1200 1996-later XL1200C 1988-later XL883 | FRONT FORK STEM BOLT COVER KIT |
J00154 | Y | 1-21-2005 | 47547-87B | 1987 XLH883 HUG 1988-later XLH | REAR FORK KIT |
J00160 | Y | 3-1-1990 | 48329-90 | All models w 39mm Forks | FRONT FORK STEM BOLT CHROME COVER KIT |
J01003 | Y | 2-1-1992 | 54529-76 | 1959 to 1974 Sportsters | SHOCK CONVERSION KIT |
J01019 | Y | 12-1-1990 | 60365-89 | 1989-later XLH883 / XLH1200 (chain drive) | XLH CHAIN GUARD |
J00155 | Y | 4-1-1975 | 47550-74 | Sportster and K Models | REAR FORK BEARING KIT |
J01552 | Y | 4-15-1999 | 48436-00 | 2000-2003 Sportster | CHROME SPORTSTER SWINGARM |
J01623 | Y | 10-9-2000 | 46192-99 46193-99 | 39mm or 41mm Diameter Forks | SE FORK BRACE KIT |
J01638 | Y | 7-6-2000 | 54571-94A 54728-01 | 1991-later XLH (except Hug, Sport, 1996-up Custom) | Profile™ Low REAR SUSPENSION KIT CHROME Profile™ REAR SUSPENSION KIT |
J02987 | Y | 6-11-2003 | 48406-04 | 2004-later XL | CHROME SPORTSTER SWINGARM |
Wheels, Brakes & Tires
Instruction# | PDF? | Revised Date | Part / Kit# | Fits Sportster Model(s) | Subject |
J00094 | Y | 07-19-2004 | 41017-95 41026-95 | 1986-1999 XL | CHROME REAR WHEEL KIT |
J00097 | Y | 11-1-2013 | 41563-77A | 1979-later XL | REAR AXLE KIT |
J00098 | Y | 11-1-2013 | 41665-82 | 1982-later XL | ABUTMENT SHIM |
J00110 | Y | 1-1-1993 | 43406-83 | 1977-1983 XL | SCREW AND SPACER KIT |
J00117 | Y | 7-7-2017 | 44209-87D | L1987-later All HD | REAR BRAKE PAD KIT |
J00118 | Y | 4-1-1984 | 44070-72 | L1973-later FLH Banana Caliper | FRONT BRAKE CALIPER ANTI-VIBRATION KIT |
J00119 | Y | 9-1-1995 | 44090-96 | 1996-later XLH 883 XLH 883 Hug, XLH 1200 | DUAL DISC FRONT BRAKE KIT |
J00120 | Y | 5-17-1999 | 44100-95 44101-95 | 1984-1999 All Models | FRONT FLOATING BRAKE DISC KIT |
J00121 | Y | 5-17-1999 | 44102-95 44108-95 | 1987-1999 XLH | REAR FLOATING BRAKE DISC KIT |
J00127 | Y | 1-19-2005 | 44212-82A | 1982-E1987 XL | REAR BRAKE CALIPER GUIDE PIN KIT |
J00963 | Y | 7-28-1997 | 42350-96 | 1986-1995 All Models | FRONT MASTER CYLINDER COVER KIT |
J01075 | Y | 8-1-1987 | 93577 | 1981 XLH | CAST WHEEL REPLACEMENT KIT - 9 SPOKE SILVER (see TSB M-952) |
J01083 | Y | 8-1-1991 | 93640 | 1992 FL, FX, XL | BRAKE PAD REPLACEMENT SAFETY RECALL 076 (see TSB M-1015) |
J01123 | Y | 11-1-1991 | 44135-74A | 1973 XL (front disc) | Sintered BRAKE PAD SET |
J01124 | Y | 12-1-1993 | 44438-82A | 1982-early 1987 XLH | REAR BRAKE LINE KIT |
J01218 | Y | 4-15-1998 | 43834-98 | 1984-later All Models | CHROME BRAKE BLEEDER SCREW COVER |
J01502 | Y | 6-26-2003 | 41757-99 | 1980-2003 XL | SPORTSTER REAR MASTER CYLINDER COVER |
J01526 | Y | 5-4-1999 | 44098-99 44099-99 | 1-3/8” Round Front 1-3/4“ Round Rear Brake Inserts | CALIPER INSERTS |
J01632 | Y | 7-12-1999 | 44358-00 44360-00 44365-00 44367-00 | All 2000 models | FRONT FLOATING ROTOR KIT |
J01634 | Y | 12-15-1999 | 44357-00 44359-00 44366-00 44368-00 | 2000-later Models | REAR FLOATING ROTOR KIT |
J02652 | Y | 1-1-2004 | 44554-03 44558-03 | 2000-later XL (19”) 2000-later XL (21“) | “DETONATOR” CUSTOM FRONT WHEEL KIT |
J02653 | Y | 4-13-2006 | 44560-03 | 2000-later XL | “DETONATOR” CUSTOM REAR WHEEL KIT |
J02663 | Y | 12-7-2006 | 42803-04B | 2004-2006 XL | FRONT SINGLE MASTER CYLINDER REBUILD KIT |
J02665 | Y | 8-10-2006 | 42809-04B | 2004-2006 XL | FRONT DUAL MASTER CYLINDER REBUILD KIT |
J02666 | Y | 3-21-2018 | 42810-04B | 2004-2006 XL | REAR MASTER CYLINDER REBUILD KIT |
J02667 | Y | 7-25-2003 | 42822-04 43529-04 | 2004-later XL | FRONT PISTON REPAIR KIT |
J02668 | Y | 11-1-2013 | 42834-04 43528-04 | 2004-later XL | REAR BRAKE CALIPER PISTON REPAIR KIT |
J02669 | Y | 12-20-2005 | 42831-04A | 2004-later XL | FRONT BRAKE PAD KIT |
J02670 | Y | 6-26-2008 | 42836-04A 42029-07 | 2004-later XL | REAR BRAKE PAD KIT |
J02948 | Y | 5-2-2003 | 44090-04 | 2004-later XL883 | DUAL DISC FRONT BRAKE KIT (for cast wheels) |
J02952 | Y | 11-13-2003 | 34595-04 34697-04 | 2004-later XL | CHROME BRAKE ROD FOR XL MODELS |
J03183 | Y | 1-23-2004 | 44531-04 | 2004-later DYNA FXD/I, FXDL/I | DUAL DISC FRONT BRAKE KIT |
J03524 | Y | 12-16-2004 | 44549-04 | 2004-later XL | CHROME REAR BRAKE CALIPER KIT |
J04670 | Y | 10-19-2011 | 44411-09 44421-09 41500066 | 2000-later XL | REAPER FRONT AND REAR FLOATING ROTOR KITS |
J04698 | Y | 3-7-2008 | 42738-08 | 2008-later XR1200 | REAR MASTER CYLINDER REBUILD KIT |
J04938 | Y | 11-17-2009 | 94134-09 | 2000-later Sportster 2007-later wheels w 25mm bearing | WHEEL BEARING REMOVAL AND INSTALLATION TOOL |
Body Parts
Instruction# | PDF? | Revised Date | Part / Kit# | Fits Sportster Model(s) | Subject |
JX-52544-84 | Y | 8-1994 | 52544-84 | 1982-Later XLH, XLS, XLX | BACKREST KIT |
JX-49018-88A J00166 J01290 | Y Y Y | 2-1994 10-1-1995 11-1-2013 | 49018-88A 49018-88B 49018-88C | 1982-E1984 XL / XR 1984-later XL | ENGINE GUARD |
J00086 | Y | 4-1-1993 | 38619-86TA 38621-86TA | 1986-later XLH | CLUTCH CABLE ASSEMBLY |
J00096 | Y | 6-1-1995 | 41036-88 43338-83 43338-96 43626-84 43626-96 43628-91 | 1984-later models 1977 XLCR 1978-1983 models | 19” CAST FRONT WHEEL |
J00131 | Y | 8-1-1995 | 45016-96 | 1996-later All Models | REPLACEMENT BRAKE LEVER KIT |
J00133 | Y | 1-6-2006 | 44994-00 45075-96 | 1996-2003 Sportster | HAND CONTROL LEVER KITS |
J00153 | Y | 9-1-1993 | 47150-91B 47209-91B | 1991-later XLH | FRAME ASSEMBLY |
J00168 | Y | 9-1-1995 | 49053-96 | L1984-later XL | ADJUSTABLE HIGHWAY FOOTPEG SUPPORT KIT |
J00171 | Y | 2-1-1993 | 49105-83 49109-93 | 1983-later XL | PASSENGER FOOTREST KIT |
J00201 | Y | 1-1-1996 | 51675-96 51676-96 | 1982-1995 XL | DETACHABLE PASSENGER SEAT HARDWARE KIT |
J00203 | Y | 1-25-2001 | 52004-94B 52073-98 52105-93C 52211-82C | 1982-later XL | SEAT AND GRAB STRAP KIT |
J00206 | Y | 3-5-1999 | 52022-83D 52025-87C | 1983-later XL | REAR FENDER PAD KIT |
J00210 | Y | 1-4-2005 | 52053-96 52054-96 52620-95 52621-95 52623-95 | 1982-2003 XL | DIAMOND BACK TAIL SECTION KITS |
J00215 | Y | 7-1-1995 | 52150-96 | GRAB STRAP KIT | |
J00223 | Y | 11-1-2013 | 52296-94B 52363-97 52909-98 | ? | BADLANDER CUSTOM SEAT |
J00226 | Y | 5-5-2004 | Various Kit#s | 1984-later Models | SHORT RAIL BACKREST PADS |
J00230 | Y | 7-21-2004 | 52666-96 52965-98 91770-85 | 1982-later XL w/ tall sissybar | BACKREST PAD KITS |
J00235 | Y | 4-5-2000 | 52652-95 52653-95 | 1983-later XL | DIAMOND BACK TAIL SECTION KIT |
J00236 | Y | 1-1-1996 | 52663-96 | 1982-later XL | XL SOLO SADDLE |
J00237 | Y | 1-1-1996 | 52664-96 | 1982-later XL | XL PASSENGER PAD |
J00239 | Y | 10-1-1989 | 52782-82B | 1982-later XLH | SISSYBAR SIDEPLATE KIT |
J00243 | Y | 11-1-1995 | 52806-94A | 1994-Later XL | SISSYBAR SIDEPLATE KIT |
J00286 | Y | 1-1-1992 | 56075-91 | 1986-1991 XLH | HANDLEBAR SWITCH KIT |
J00301 | Y | 10-1-1987 | 58007-86 | 1983-later XL 1985 XLX 1986-later XLH | WINDSHIELD MOUNTING KIT For Windshield Kit (58001-71D) |
J00309 | Y Y | 5-25-2011 11-17-2005 | Various Kit#s | All Models w/39mm Forks | DETACHABLE WINDSHIELD AND DOCKING HARDWARE KIT |
J00310 | Y | 10-1-1994 | 58056-94 58064-94 | 1988-later XLH | SMOKED LEXAN WINDSHIELD KITS |
J00311 | Y | 8-1-1995 | 58058-94 58065-94 | 1988-later XLH | WINDSHIELD KITS |
J00369 | Y | 4-1-1996 | 61618-96B | 1995-later Sportster | 3-1/4 GALLON GAS TANK KIT |
J00371 | Y | 6-13-1997 | 61958-94A | 1992-1994 XLH | FUEL TANK HARDWARE KIT (for tank 61618-96C) |
J00421 | Y | 7-8-2003 | 67799-95T 67913-95T 67914-95T 68097-96 | 1986-2001 XL | “SPORT” TURN SIGNAL VISOR KIT |
J00430 | Y | 5-1-1995 | 68431-95 68432-95 | 1973-later XL | FLAT LENS TURN SIGNAL KIT |
J00882 | Y | 7-6-2000 | Various Kit#s | 1992-later XL | BRAIDED BRAKE LINE KITS |
J00459 | Y | 3-1-1986 | 71563-82A 71564-82A 71567-82 71568-82A 71594-86 71595-86 | 1982-later All Models | HANDLEBAR SWITCH HOUSING (see TSB M-925) |
J00495 | Y | 8-1-1993 | 90799-94 | 1994-later XL | SOFT SADDLEBAG SUPPORT KIT |
J00556 | Y | 4-18-2000 | 52013-97 | 1986-later XL | SEAT AND PILLION KIT |
J01000 | Y | 10-3-2005 | 59495-97 59496-97 | 1988-later XL | CAFE & SPORT STYLE FRONT FRNDER |
J01006 | Y | 3-1-1995 | 56078-92 | 1986-1995 XLH883 | SPORTSTER BUCKHORN HANDLEBAR KIT |
J01013 | Y | 9-25-2000 | 58597-07 57079-01 | L1984-later Sportster | SPORTSTER FRONT SPOILER |
J01014 J01510 | Y Y | 9-1-1991 6-2-1999 | 58001-71D 58001-71E | 1982-87 XL | WINDSHIELD ASSEMBLY |
J01017 | Y | 3-1-1993 | 59628-93R | 1982-1993 Sportster | TAIL SECTION BRACKET KIT ( for 883R racing seat (52118-93R) |
J01043 | Y | 6-27-2003 | 62512-97 | 1994-2003 XL | OIL TANK COVER |
J01107 | Y | 10-31-1997 | 59671-98 | 1994-1997 Sportster | REAR FENDER SUPPORT KIT |
J01112 | Y | 12-6-2000 | 52552-01 52554-01 | All Models | BILLET BACKREST PAD BACKING PLATE |
J01140 | Y | 4-6-2000 | 52069-98 | 1983-later XL | DIAMOND BACK PILLION (for Diamond Back seat) |
J01205 | Y | 91982-98A 91983-98A | 3-19-2003 | All Models | SATIN BLACK SHORT STEM MIRROR KIT |
J01242 | Y | 4-27-1998 | 90799-94A | 1994-later XL | SOFT SADDLEBAG SUPPORT KIT |
J01261 | Y | 9-10-2001 | 33891-98 33892-98 | 1991-2003 XL | SPORTSTER FORWARD FOOT CONTROLS |
J01290 | Y | 11-01-2013 | 49018-88C | Pre-2004 Sportster | ENGINE GUARD |
J01303 | Y | 7-31-1998 | 62863-98 | 1994-later (all carbed models) | FUEL VALVE COVER KIT |
J01310 | Y | 12-3-2002 | 69704-00 | 1999-later Sportster | BOBTAIL FENDER INSTALLATION KIT |
J01477 | Y | 9-14-1999 | 51594-00 | 1983-later XL | SEAT AND GRAB STRAP KIT |
J01478 | Y | 4-18-2000 | 51598-00 | 1986-later XL | SEAT AND PILLION KIT |
JX-58006-87B J01511 | Y Y | 5-31-2001 | 58006-87B 58006-87C | 1988-later XLH | WINDSHIELD KIT |
J01512 | Y | 10-1994 5-31-2001 | 58056-94A 58064-94A | 1988-later XLH | SMOKED LEXAN WINDSHIELD KITS |
J01578 | Y | 9-28-1999 | 90598-96B 90342-98A | 1994-later XL (except 1200S) | LEATHER SADDLEBAG KIT |
J01586 | Y | 6-10-1999 | 46123-99 46120-99 | All Models | MOTORCYCLE ANCHOR |
J01676 | Y | 6-10-1999 | 61737-00 61738-00 | 1988-later XLH | GAS CAP KIT FOR 4.4 GALLON FUEL TANK |
J01841 | Y | 10-20-1999 | 49053-96A | L1984-later XL | ADJUSTABLE HIGHWAY FOOTPEG SUPPORT KIT |
J01890 | Y | 2-28-2005 | 91370-00 91412-04 | 1994-later XL (except 1200S, 883R) | SPORTSTER SADDLEBAG KIT |
J02497 | Y | 11-1-2013 | 24709-03 | 2003 Models | 100TH ANNIVERSARY CRANKCASE MEDALLION |
J02631 | Y | 7-10-2002 | 56564-02 56579-02 | 1999-2003 Sportster | BRAIDED STAINLESS STEEL THROTTLE/IDLE CABLE KIT |
J02632 | Y | 7-10-2002 | 38629-02 | 2000-2003 Sportster | STAINLESS STEEL BRAIDED CLUTCH KIT |
J02633 | Y | 5-11-2011 | 71804-03 | 1996-2013 XL, XR | CHROME HANDLEBAR SWITCH CAP KITS |
J02634 | Y | 2-28-2003 | 2169-95C | 1995-2001 XL | VACUUM OPERATED FUEL SUPPLY VALVE KIT |
J02798 | Y | 9-24-2003 | 68913-98B | All 1-1/4“ engine guards | ENGINE GUARD-MOUNTED FOG LAMP KIT |
J02811 | Y | 5-27-2015 | Multi Numbers | 2006-earlier Sportster 2007-later Sportster | MULTI-FIT BRAIDED THROTTLE/IDLE CABLE KITS |
J02822 | Y | 5-9-2005 | 49060-04 | 2004-later XL | ENGINE GUARD |
J02891 | Y | 8-26-2003 | 52187-03 52188-03 52194-03 | 1983-2003 XL | XL 2-UP CUSTOM SEAT KITS |
J02896 | Y | 3-26-2003 | 53529-04 | 2004-later XL | DOCKING HARDWARE KIT |
J02962 | Y | 10-2-2003 | 51538-04 | 2004-later XL883C XL1200C | LOW-PROFILE SOLO SEAT |
J02974 | Y | 6-20-2003 | 49053-04 | 2004-later XL w/ mids | SPORTSTER ADJUSTABLE HWAY FOOTPEG SUPPORT KIT |
J03011 | Y | 9-04-2003 | 56021-04 | 2004-later XL883C, XL1200C | PULLBACK HANDLEBAR KIT |
J03064 | Y | 08-08-2003 | 45124-03 | 2004-Up 883 | STAINLESS STEEL BRAIDED FRONT BRAKE LINE KIT (w/ 1200R Handlebar) |
J03379 | Y | 6-24-2005 | 56021-04B | 2004-later XL883C, XL1200C | PULLBACK HANDLEBAR KIT |
J03408 | Y | 8-06-2004 | 53948-04 | 2004-later XL | BOBTAIL REAR FENDER RACK KIT (for Bobtail Rear Fender) |
J03734 | Y | 2009-03-2002 | 46418-05A 45355-06A | FX, Softail, BT | CHROME 11/16” MASTER CYLINDER & CLUTCH BRKT KIT |
J04180 | Y | 2006-06-2016 | 62999-07 | 2007-later XL 883 / 883R 883L / 1200R | CUSTOM FUEL TANK INSTALLATION KIT |
J04485 | Y | 08-13-2008 | 49246-07 49247-07 49248-07 | 2007 Sportsters | FRAME SERVICE KIT (replacement) |
J04501 | Y | 8-22-2017 | 57838-08 | 1988-later XL (check fitment) | Quick Release Super Sport Windshield |
J05288 | Y | 8-22-2017 | 57400053 | 2011-later XL883L | Detachable Compact Windshield (for Models with Aux Lighting) |
J05653 | Y | 02-17-2017 | Various Kits | Rubbermount Sportsters Various HD | MODULAR BRAKE LINE KITS |
J06161 | Y | 8-24-2015 | 49000103 | ? | ENGINE GUARD KIT |
J06451 | Y | 8-24-2017 | Multiple Kit#s | All Models | MODULAR BRAKE LINE KITS |