Differences
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techtalk:ref:tools804 [2021/02/08 00:22] hippysmack [Fittings] |
techtalk:ref:tools804 [2022/09/27 23:29] hippysmack [Ignition] |
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| ^{{techtalk:miscres:instruction_sheet_header_4.png?nolink&820|}}||||| | ^{{techtalk:miscres:instruction_sheet_header_4.png?nolink&820|}}||||| | ||
| |HD Part#|Year(s) \\ Available|Description|Uses|Models| | |HD Part#|Year(s) \\ Available|Description|Uses|Models| | ||
| - | |215|1986-2003|5/16" Dowel Pin|Gearcase Dowel Pin|Sportsters| | + | |215|1986-2004|5/16" Dowel Pin|Gearcase Dowel Pin|Sportsters| |
| |275|1952-1985|1/8" x 1/4" Straight Pin|Cam Cover Dowel Pin \\ (replaced pin #271 in L1978)|Sportsters| | |275|1952-1985|1/8" x 1/4" Straight Pin|Cam Cover Dowel Pin \\ (replaced pin #271 in L1978)|Sportsters| | ||
| |:::|1986-1990|:::|Cam Cover Bushing Pin|Sportsters| | |:::|1986-1990|:::|Cam Cover Bushing Pin|Sportsters| | ||
| |350|1986-1992|13/64" x 7/8" Pin|Shift Pawl Lifter Pin|Sportsters| | |350|1986-1992|13/64" x 7/8" Pin|Shift Pawl Lifter Pin|Sportsters| | ||
| - | |358|1952-2003|1/4" x 1/2" Dowel Pin|Crankcase Dowel Pin|K Models, Sportsters| | + | |358|1952-2004|1/4" x 1/2" Dowel Pin|Crankcase Dowel Pin|K Models, Sportsters| |
| - | |:::|1986-2003|:::|Cylinder Base Dowel Pin|Sportsters| | + | |:::|1986-2004|:::|Cylinder Base Dowel Pin|Sportsters| |
| |600|1991-1994|1/8" x 9/16" Roll Pin|Transmission Trapdoor Pin|Sportsters| | |600|1991-1994|1/8" x 9/16" Roll Pin|Transmission Trapdoor Pin|Sportsters| | ||
| |601|1991-2003|1/8" x 3/4" Roll Pin|Trans Shift Drum Pin|Sportsters| | |601|1991-2003|1/8" x 3/4" Roll Pin|Trans Shift Drum Pin|Sportsters| | ||
| Line 22: | Line 22: | ||
| |643|1986-1990|Roll Pin|Oil Pump Housing Roll Pin \\ (replaced 26480-77 in 1989)|Sportsters| | |643|1986-1990|Roll Pin|Oil Pump Housing Roll Pin \\ (replaced 26480-77 in 1989)|Sportsters| | ||
| |9260|1986|Pin|Shifter Cam Support Pin|Sportsters| | |9260|1986|Pin|Shifter Cam Support Pin|Sportsters| | ||
| - | |16573-83|1986-2003|Dowel Bushing Insert|Cylinder to Head Dowel Guide|Sportsters| | + | |16573-83|1986-2004|Dowel Bushing Insert|Cylinder to Head Dowel Guide|Sportsters| |
| |:::|1991-2003|:::|Transmisssion Trapdoor Bushing|Sportsters| | |:::|1991-2003|:::|Transmisssion Trapdoor Bushing|Sportsters| | ||
| |18532-89|1991-1999|App .187" x 1.188" \\ Solid Pin w/ (w/ grooved ends)|Lifter Anti-Rotation Pin|Sportsters| | |18532-89|1991-1999|App .187" x 1.188" \\ Solid Pin w/ (w/ grooved ends)|Lifter Anti-Rotation Pin|Sportsters| | ||
| |24530-90|1991-2003|Grooved Pin (press fit)|Shifter Detent Arm \\ Spring Pin|Sportsters| | |24530-90|1991-2003|Grooved Pin (press fit)|Shifter Detent Arm \\ Spring Pin|Sportsters| | ||
| |24578-57|1957-1990|.555" x .880" Dowel Pin|Transmission Trapdoor Dowel Pin|Sportsters| | |24578-57|1957-1990|.555" x .880" Dowel Pin|Transmission Trapdoor Dowel Pin|Sportsters| | ||
| - | |24754-75|1977-2003|Dowel Bushing|Primary Cover Dowel Pin|Sportsters| | + | |24754-75 \\ 24754-75A|1977-2003|Solid Dowel Bushing \\ .434" x .500" Split \\ Dowel Bushing|Primary Cover Dowel Pin|Sportsters| |
| + | |24754-75|2004-|Solid Dowel Bushing|Primary Cover Dowel Pin|Sportsters| | ||
| |26430-76|1986-1990|Pin|Oil Pump Gear Shaft Pin|Sportsters| | |26430-76|1986-1990|Pin|Oil Pump Gear Shaft Pin|Sportsters| | ||
| |26480-77|1977-1988|Roll Pin|Oil Pump Housing Roll Pin \\ (replaced by 653 in 1989)|Sportsters| | |26480-77|1977-1988|Roll Pin|Oil Pump Housing Roll Pin \\ (replaced by 653 in 1989)|Sportsters| | ||
| |27308-76|L1976-1987|Pin|Float Pin|Sportsters| | |27308-76|L1976-1987|Pin|Float Pin|Sportsters| | ||
| - | |27575-88 \\ 27575-88A|1989-1994 \\ 1995-2003|Pin|Float Pin|Sportsters| | + | |27575-88 \\ 27575-88A|1989-1994 \\ 1995-2004|Pin|Float Pin|Sportsters| |
| |33319-90|1991-2003|Solid Pin|Shift Fork Roller Pin|Sportsters| | |33319-90|1991-2003|Solid Pin|Shift Fork Roller Pin|Sportsters| | ||
| |42460-80A|L1980-E1987|Clevis Pin|Rear Master Cylinder Clevis Pin|Sportsters| | |42460-80A|L1980-E1987|Clevis Pin|Rear Master Cylinder Clevis Pin|Sportsters| | ||
| Line 48: | Line 49: | ||
| |534|1991-2003|3/32" x 1" Cotter Pin|Footrest Clevis Cotter Pin|Sportsters| | |534|1991-2003|3/32" x 1" Cotter Pin|Footrest Clevis Cotter Pin|Sportsters| | ||
| |554|1989-2003|1/8" x 7/8" Cotter Pin|Jiffy Stand Cotter Pin|Sportsters| | |554|1989-2003|1/8" x 7/8" Cotter Pin|Jiffy Stand Cotter Pin|Sportsters| | ||
| - | |27128-89|1991-2003|Cotter Pin|Accelerator Pump Lever Pin|Sportsters| | + | |27128-89|1991-2004|Cotter Pin|Accelerator Pump Lever Pin|Sportsters| |
| ===== Rivets ===== | ===== Rivets ===== | ||
| Line 76: | Line 77: | ||
| |10123|1993-2003|Cable P-Clamp|Clutch Cable Clamp|Sportsters| | |10123|1993-2003|Cable P-Clamp|Clutch Cable Clamp|Sportsters| | ||
| |10183|1999-2003|P-Clamp|Rear Fender Wire Clip|Sportsters| | |10183|1999-2003|P-Clamp|Rear Fender Wire Clip|Sportsters| | ||
| - | |11002|1991-2003|External Circlip|Oil Pump Gear Shaft Retainer|Sportsters| | + | |11002|1991-2004|13/32" External Circlip ((https://www.mcmaster.com/external-retaining-rings/external-retaining-rings-7/))|Oil Pump Gear Shaft Retainer|Sportsters| |
| - | |11006|1986-1990|Internal Circlip|Mainshaft Ball Bearing \\ (inner) Ret Ring|Sportsters| | + | |:::|(ID .366", thickness .025", fits groove size .382")|||| |
| + | |11006|1986-1990|Inverted External Circlip|Mainshaft Ball Bearing \\ (inner) Ret Ring|Sportsters| | ||
| |11019|1991-2003|Wide Spring Steel \\ Retaining Ring|Shifter Detent Plate Clip|Sportsters| | |11019|1991-2003|Wide Spring Steel \\ Retaining Ring|Shifter Detent Plate Clip|Sportsters| | ||
| - | |11031|1991-2003|Internal Circlip|Shifter Shaft Retaining Ring|Sportsters| | + | |11031|1991-2003|External Circlip|Shifter Shaft Retaining Ring|Sportsters| |
| - | |11036|1986-1990|E-Clip|Shifter Pawl Ret Ring|Sportsters| | + | |11036|1986-1990|E-Clip Ring|Shifter Pawl Ret Ring|Sportsters| |
| - | |11045|1986-1990|Internal Circlip|Clutch Bearing Guide Retaining Ring|Sportsters| | + | |11045|1986-1990|Inverted External Circlip|Clutch Bearing Guide Retaining Ring|Sportsters| |
| |11046|1986-2003|External Circlip|Clutch Adjusting Screw \\ Retaining Ring|Sportsters| | |11046|1986-2003|External Circlip|Clutch Adjusting Screw \\ Retaining Ring|Sportsters| | ||
| - | |11047|L1984-1986|Internal Circlip|Mainshaft Ball Bearing \\ (outer) Ret Ring \\ (replaced by 11180)|Sportsters| | + | |11047|L1984-1986|Inverted External Circlip|Mainshaft Ball Bearing \\ (outer) Ret Ring \\ (replaced by 11180)|Sportsters| |
| |11067|1991-2003|Constant Section Retaining Ring|Trans Main/Countershaft Ret Ring|Sportsters| | |11067|1991-2003|Constant Section Retaining Ring|Trans Main/Countershaft Ret Ring|Sportsters| | ||
| - | |11093|1980-1990|Internal Circlip|Right Footpeg Ret Ring|Sportsters| | + | |11093|1980-1990|Inverted External Circlip|Right Footpeg Ret Ring|Sportsters| |
| |11143|1982-1999 \\ 1991-2003|External Circlip|Brake Lever Pivot Pin Ret Ring \\ Clutch Lever Pin Ret Ring|Sportsters| | |11143|1982-1999 \\ 1991-2003|External Circlip|Brake Lever Pivot Pin Ret Ring \\ Clutch Lever Pin Ret Ring|Sportsters| | ||
| |11155|1979-2003|Retaining Ring|Throttle Adjusting Screw Kit \\ (56397-83)|Sportsters| | |11155|1979-2003|Retaining Ring|Throttle Adjusting Screw Kit \\ (56397-83)|Sportsters| | ||
| Line 91: | Line 93: | ||
| |:::|1986-1999|:::|Rear Motor Mount \\ Bushing Retainer|Sportsters| | |:::|1986-1999|:::|Rear Motor Mount \\ Bushing Retainer|Sportsters| | ||
| |11164|1986-1990|External Circlip|Clutch Hub Bearing Retaining Ring|Sportsters| | |11164|1986-1990|External Circlip|Clutch Hub Bearing Retaining Ring|Sportsters| | ||
| - | |11177 \\ 11177A|1987-1996 \\ 1997-2003|Constant Section Retaining Ring|Pinion Bearing Retainer Ring|Sportsters| | + | |11177|1987-1996|Constant Section Retaining Ring|Pinion Bearing Retainer Ring|Sportsters| |
| - | |11180|1986-1990|Internal Circlip|Mainshaft Ball Bearing \\ (outer) Ret Ring \\ (replaced 11047)|Sportsters| | + | |11177A|1997-2004|Constant Section Retaining Ring|Pinion Bearing Retainer Ring|Sportsters| |
| + | |:::|2004-|:::|Gearshaft Bearing Retainer Ring|Sportsters| | ||
| + | |11180|1986-1990|Inverted External Circlip|Mainshaft Ball Bearing \\ (outer) Ret Ring \\ (replaced 11047)|Sportsters| | ||
| |11185|1991-2003|External Circlip|Shifter Pawl Retaining Ring|Sportsters| | |11185|1991-2003|External Circlip|Shifter Pawl Retaining Ring|Sportsters| | ||
| |11250|1994-2003|External Circlip|Clutch Ramp Screw Retainer|Sportsters| | |11250|1994-2003|External Circlip|Clutch Ramp Screw Retainer|Sportsters| | ||
| Line 100: | Line 104: | ||
| |11304| |3/8" Retaining Ring ((AsSeenOnTV of the XLFORUM http://xlforum.net/forums/showthread.php?t=1085891))| | |11304| |3/8" Retaining Ring ((AsSeenOnTV of the XLFORUM http://xlforum.net/forums/showthread.php?t=1085891))| | ||
| |11379| |8 mm External Circlip((Nibelungen of the XLFORUM http://xlforum.net/forums/showthread.php?t=2032572))| | |11379| |8 mm External Circlip((Nibelungen of the XLFORUM http://xlforum.net/forums/showthread.php?t=2032572))| | ||
| - | |26497-75|1986-1990|Internal Circlip|Oil Pump Shaft Retaining Ring|Sportsters| | + | |26497-75|1977-1990|1/2" Inverted External Circlip ((https://www.mcmaster.com/external-retaining-rings/inverted-external-retaining-rings/))|Oil Pump Shaft Ret Ring|Sportsters| |
| - | |27124-89|1991-2003|E-Clip|Carb Acc Pump Rod Clip|Sportsters| | + | |:::|(DIN 471 specs, ID .461", thickness .035", fits groove size .468")|||| |
| + | |27124-89|1991-2004|E-Clip Ring|Carb Acc Pump Rod Clip|Sportsters| | ||
| |27368-76|L1976-2006|External Wire Clip|Carb Bowl Overflow Hose Clip|Sportsters| | |27368-76|L1976-2006|External Wire Clip|Carb Bowl Overflow Hose Clip|Sportsters| | ||
| |31324-91|1991-2003|Snap Ring|Internal Starter Part|XL1200| | |31324-91|1991-2003|Snap Ring|Internal Starter Part|XL1200| | ||
| - | |31328-91|1991-2003|Snap Ring|Internal Starter Part|XL1200| | + | |31328-91|1991-2004|Snap Ring|Internal Starter Part|XL1200| |
| |31693-90|1991-1998|Clip|Cord Clip|XL1200| | |31693-90|1991-1998|Clip|Cord Clip|XL1200| | ||
| - | |33653-90|1991-2003|Retaining Ring|Shifter Detent Roller Retainer|Sportsters| | + | |33653-90|1991-2003|Klipring Retaining Ring|Shifter Detent Roller Retainer|Sportsters| |
| |34040-52|1986-1990|External Circlip|Shifter Cam Retaining Ring|Sportsters| | |34040-52|1986-1990|External Circlip|Shifter Cam Retaining Ring|Sportsters| | ||
| |35021-89|1991-2003|Internal Circlip|Trans Countershaft Bearing Retainer|Sportsters| | |35021-89|1991-2003|Internal Circlip|Trans Countershaft Bearing Retainer|Sportsters| | ||
| |35038-89 \\ 35038-89A|1991-2002 \\ 2003|Internal Circlip|Trans Mainshaft Bearing Retainer|Sportsters| | |35038-89 \\ 35038-89A|1991-2002 \\ 2003|Internal Circlip|Trans Mainshaft Bearing Retainer|Sportsters| | ||
| + | |35114-02|Retaining Ring|Gearshaft Bearing Retainer Ring|Sportsters| | ||
| + | |35118-03|Retaining Ring|Gearshaft Bearing Retainer Ring|Sportsters| | ||
| |35337-56|1956-1990|Constant Section Retaining Ring|Mainshaft 3rd Gear Ret Ring|KH, Sportsters| | |35337-56|1956-1990|Constant Section Retaining Ring|Mainshaft 3rd Gear Ret Ring|KH, Sportsters| | ||
| |36795-84|1986-1990|External Circlip|Clutch Hub Retaining Ring|Sportsters| | |36795-84|1986-1990|External Circlip|Clutch Hub Retaining Ring|Sportsters| | ||
| |36797-84|1986-1990|Constant Section Retaining Ring|Pressure Plate Retaining Ring|Sportsters| | |36797-84|1986-1990|Constant Section Retaining Ring|Pressure Plate Retaining Ring|Sportsters| | ||
| - | |36798-84|1986-1990|Internal Circlip|Clutch Hub Retaining Ring|Sportsters| | + | |36798-84|1986-1990|Constant Section Retaining Ring|Clutch Hub Retaining Ring|Sportsters| |
| |37904-90|1991-2003|External Circlip|Clutch Bearing Stop Ring|Sportsters| | |37904-90|1991-2003|External Circlip|Clutch Bearing Stop Ring|Sportsters| | ||
| - | |37905-90|1991-2003|Internal Circlip|Clutch Bearing Retaining Ring|Sportsters| | + | |37905-90|1991-2003|Constant Section Retaining Ring|Clutch Bearing Retaining Ring|Sportsters| |
| - | |37908-90|1991-2003|Internal Circlip|Clutch Release Plate Retaining Ring|Sportsters| | + | |37908-90|1991-2003|Constant Section Retaining Ring|Clutch Release Plate Retaining Ring|Sportsters| |
| - | |37909-90|1991-2003|Internal Circlip|Clutch Diaphragm Retaining Ring|Sportsters| | + | |37909-90|1991-2003|Constant Section Retaining Ring|Clutch Diaphragm Retaining Ring|Sportsters| |
| + | |38723-99|2004-|Clip|Map Sensor Clip|Sportsters| | ||
| |40903-87|L1987-2003|External Circlip|Rear Brake Spring Retainer|Sportsters| | |40903-87|L1987-2003|External Circlip|Rear Brake Spring Retainer|Sportsters| | ||
| |41713-86|1991-1994|Metal Tube Clamp \\ (rubber sheath)|Rear Brake Line Clamp|Sportsters| | |41713-86|1991-1994|Metal Tube Clamp \\ (rubber sheath)|Rear Brake Line Clamp|Sportsters| | ||
| Line 138: | Line 146: | ||
| |:::|1991-1999|:::|Crankpin Key|:::| | |:::|1991-1999|:::|Crankpin Key|:::| | ||
| |11219|1986-1999|T-Key|Pinion Gear Key|Sportsters| | |11219|1986-1999|T-Key|Pinion Gear Key|Sportsters| | ||
| - | |11317|2000-2003|T-Key|Pinion Gear Key|Sportsters| | + | |11317|2000-2004|T-Key|Pinion Gear Key|Sportsters| |
| ===== Plugs / Drain Plugs ===== | ===== Plugs / Drain Plugs ===== | ||
| - | ^{{techtalk:miscres:instruction_sheet_header_4.png?nolink&820|}}||||| | + | ^{{techtalk:miscres:instruction_sheet_header_4.png?nolink&820|}}|||||| |
| - | |HD Part#|Year(s) \\ Available|Description|Uses|Models| | + | |HD Part#|Year(s) \\ Available|Description|Uses|Models|Pic(s)| |
| - | |720|1972-2003|5/8" x 18 Allen Socket Head Plug|Timing Hole Plug|Sportsters| | + | |720|1972-2003|5/8" x 18 x .350" \\ Metal Plug w/ \\ 3/8" Hex Socket Head|Timing Hole Plug|Sportsters|{{:techtalk:ref:oil:fitting_720_timing_hole_plug_by_sum-body1_pic1.jpg?linkonly|Pic1}} ((photo courtesy of Ebay seller, Sum-body's Harley Parts, [[https://www.ebay.com/str/sumbodysharleyparts|Link to Ebay Store]] )) \\ {{:techtalk:ref:oil:fitting_720_timing_hole_plug_by_sum-body1_pic2.jpg?linkonly|Pic2}} ((photo courtesy of Ebay seller, Sum-body's Harley Parts, [[https://www.ebay.com/str/sumbodysharleyparts|Link to Ebay Store]] ))| |
| - | |727|1991-1997|Brass (knock in) Plug|Oil Passage Rifling Plug (2) \\ (under engine)|Sportsters| | + | |727|1991-1997|Brass (knock in) Plug|Oil Passage Rifling Plug (2) \\ (under engine)|Sportsters|{{ :techtalk:ref:oil:fitting_727_brass_hole_plug.jpg?linkonly |Pic1}} ((Composite Pics from 57harleyrider and Royal Motorworks Citroen Parts Plus))| |
| - | |737|1986-1990|Plug|Oil Filter Bypass Plug|Sportsters| | + | |737|1986-1990|3/4" x 16 x 3/8" Plug \\ w/ 1" hex head|Oil Bypass Plug \\ in Oil Filter Housing|Sportsters|{{ :techtalk:ref:oil:fitting_737_oil_bypass_plug_by_1upmotorcycles.jpg?linkonly |Pic1}} ((photos courtesy of One Up Motorcycles. [[https://www.ebay.com/str/oneupmotorcycles?_trksid=p2047675.m3561.l2563|Link to Ebay Store]] ))| |
| |740|1991-1994|3/8" Plastic Plug|Swingarm Hole Plug|Sportsters| | |740|1991-1994|3/8" Plastic Plug|Swingarm Hole Plug|Sportsters| | ||
| |:::|1995-1996 \\ 1999-2003|:::|:::|STD, HUG| | |:::|1995-1996 \\ 1999-2003|:::|:::|STD, HUG| | ||
| |742|1991-1992|Plug|Oil Tank Plug|Sportsters| | |742|1991-1992|Plug|Oil Tank Plug|Sportsters| | ||
| - | |761|1997-1998|.406" dia "Bar & Shield" Plug (black)|Swingarm Hole Plug|STD, HUG| | + | |761|1997-1998|.406" dia "Bar & Shield" \\ Plug (black)|Swingarm Hole Plug|STD, HUG| |
| |:::|1997-2003|:::|Rear Fender Hole Plug \\ (passenger seat)|STD, HUG| | |:::|1997-2003|:::|Rear Fender Hole Plug \\ (passenger seat)|STD, HUG| | ||
| |767A|2001-2003|Plastic Plug|Frame Hole Plug|Sportsters| | |767A|2001-2003|Plastic Plug|Frame Hole Plug|Sportsters| | ||
| |10040|1983-1988|Plastic Plug|Swingarm Hole Plug|Sportsters| | |10040|1983-1988|Plastic Plug|Swingarm Hole Plug|Sportsters| | ||
| - | |27385-76|L1976 \\ 1979-1987|Plug|Low Speed Jet Plug|XLH, XLCH, XLS| | + | |27385-76|L1976-1987|Plug|Low Speed Jet Plug|Sportsters|{{ :techtalk:ih:carb:1976l-1987_sportster_low_speed_jet_plug_27385-76_by_robisonmotorcycles.jpg?linkonly |Pic1}} ((photos courtesy of Ebay seller, Robison Motorcycles [[ https://www.ebay.com/str/robisonmotorcycles?_trksid=p2047675.l2563 |Link to Ebay Store]] ))| |
| - | |24925-95|1995-2003|Plug|A/C Filter Element Hole Plug|HDI Models Only| | + | |24925-95|1995-2003|Plug|A/C Filter Element \\ Hole Plug|HDI Models Only| |
| - | |34485-52|1979-1990|Plug|Shifter Carrier Spring Retainer Plug|Sportsters| | + | |28015-01|2004-|Plug|Idle Mixture Screw Plug|Sportsters \\ (HDI only)| |
| - | |45830-48|1977-1990|1/8" NPT Plug|Scavenge Port Rifling Hole Plug \\ (under sump)|Sportsters| | + | |34485-52|1979-1990|Plug|Shifter Carrier \\ Spring Retainer Plug|Sportsters| |
| - | |:::|1979-1990|:::|Cam Cover Plug (plugs \\ rifling hole to crankcase breather)|Sportsters| | + | |45830-48|1977-1990|1/8"-27 NPT Pipe Plug|Scavenge Port Rifling Hole Plug \\ (under sump)|Sportsters|{{ :techtalk:ref:oil:fitting_45830-48_drain_plug_by_d_s_cycle_connection.jpg?linkonly |Pic1}} ((photo courtesy of Ebay seller, D's Cycle Connection [[https://www.ebay.com/str/dscycleconnection?_trksid=p2047675.l2563|Link to Store]] ))| |
| - | |:::|1979-1990|:::|Cam Cover Plug \\ (plugs rifling hole to oil feed)|Sportsters| | + | |:::|1979-1990|:::|Cam Cover Plug (plugs \\ rifling hole to crankcase breather)|Sportsters|:::| |
| - | |:::|1998-2003|:::|Oil Galley Plug \\ Front of Filter Pad| | + | |:::|1979-1990 \\ 2004|:::|Cam Cover Plug \\ (plugs rifling hole to oil feed)|Sportsters|:::| |
| - | |60348-65A|1980-1992|1/2" x 20 Magnetic Plug Kit|Trans Drain Plug|Sportsters| | + | |:::|1998-2004|:::|Oil Galley Plug \\ Front of Filter Pad|:::|:::| |
| - | |60348-65B|1993-2003|Drain Plug Kit w/ O-Ring|Trans Drain Plug|Sportsters| | + | |60328-98A|2004-2005|Plug w/ O-ring|Primary Drain Plug|Sportsters| |
| + | |60328-98B|2006-Up|1/2" x 20 Magnetic Hex Plug \\ w/ Hex Socket Head|Primary Drain Plug \\ w/ O-ring|Sportsters|{{ :techtalk:ref:oil:fitting_60328-98b_primary_drain_plug_by_57harleyrider.jpg?linkonly |Pic1}} ((photo courtesy of Ebay seller, 57harleyrider. [[https://www.ebay.com/str/57harleyrider|Link to Ebay Store]] ))| | ||
| + | |60348-65A|1980-1992|1/2" x 20 \\ Magnetic Plug Kit|Trans Drain Plug|Sportsters| | ||
| + | |60348-65B|1993-2003|Drain Plug Kit \\ w/ O-Ring|Trans Drain Plug|Sportsters| | ||
| |67830-59|1959-1988|Plug|Headlamp Bracket Plug|Sportsters| | |67830-59|1959-1988|Plug|Headlamp Bracket Plug|Sportsters| | ||
| |67865-89|1989-2003|Plug|Headlamp Bracket Plug|Sportsters Except \\ 883C, 1200C, \\ and 98-up 1200S| | |67865-89|1989-2003|Plug|Headlamp Bracket Plug|Sportsters Except \\ 883C, 1200C, \\ and 98-up 1200S| | ||
| Line 167: | Line 178: | ||
| ===== Fittings ===== | ===== Fittings ===== | ||
| - | ^{{techtalk:miscres:instruction_sheet_header_4.png?nolink&820|}}||||| | + | ^{{techtalk:miscres:instruction_sheet_header_4.png?nolink&820|}}|||||| |
| - | |HD Part#|Year(s) \\ Available|Description|Uses|Models| | + | |HD Part#|Year(s) \\ Available|Description|Uses|Models|Pic(s)| |
| - | |24918-52|1954-1977|5/8" x 11 Flared Tube Fitting|Crankcase Breather Tube Fitting|KH, Sportsters| | + | |26338-68|L1983-1984|1/8"-27 NPT 90° Fitting \\ (male & female ends)|Upper Head Oil Drain Fitting|XR-1000|{{ :techtalk:ref:oil:fitting_26338-68_by_hippysmack.jpg?linkonly |Pic1}} ((photo by Hippysmack)) \\ {{ :techtalk:ref:oil:fitting_26338-68_for_1986-1990_xl_application_by_hippysmack.jpg?linkonly |Pic2}} ((photo by Hippysmack))| |
| - | |26338-68|1986-1990|1/8"-27 NPT 90° Fitting \\ (male & female ends)|Oil Pump Return Outlet Fitting|Sportsters| | + | |:::|1986-1990|:::|Oil Pump Fitting \\ Return Outlet to Tank|Sportsters|:::| |
| - | |26496-75|1986-2003|1/8"-27 NPT to 3/8" Hose Barb \\ 90° degree Fitting|Oil Pump Supply from \\ Oil Tank Fitting|Sportsters| | + | |26496-75|1986-1990|1/8"-27 NPT to 3/8" Hose Barb \\ Brass 90° Fitting|Oil Pump Fitting \\ Feed Inlet from Tank|Sportsters|{{ :techtalk:ref:oil:fitting_26496-75_by_hippysmack.jpg?linkonly |Pic1}} ((photo by Hippysmack))| |
| - | |33116-86|1986-1990|Threaded Hex Stud (hollow) , 1-5/16" long \\ (3/4" x 16 on both ends)|Oil Filter Adapter|Sportsters| | + | |:::|1991-2003|:::|Oil Pump Fitting \\ Oil Return Outlet to Tank|Sportsters|:::| |
| + | |26496-75A|2004-Up|1/8"-27 NPT to 3/8" Hose Barb \\ Brass 90° Fitting w/ Lockpatch|Oil Pump Fitting \\ Oil Return Outlet to Tank|Sportsters| | ||
| + | |27371-76|1981-1982 \\ 1988-2006|Brass Sleeve to Plastic \\ 90° Hose Bibb|Carb Fuel Inlet|Sportsters|{{ :techtalk:ih:carb:1981-1982_and_1988-2002_sportster_carb_fuel_inlet_27371-76_by_hippysmack.jpg?linkonly |Pic1}} ((photo by Hippysmack))| | ||
| + | |27371-76A|2003-2006|Brass 90 Degree Elbow \\ Press Fit to Hose Bibb|Carb Fuel Inlet|Sportsters|{{ :techtalk:evo:carb:2003-2006_sportster_carb_fuel_inlet_27371-76a_by_hippysmack.jpg?linkonly |Pic1}} ((photo by Hippysmack))| | ||
| + | |27594-76|L1976-1980 \\ 1983-1987|Brass Sleeve to Plastic \\ 90° Hose Bibb|Carb Fuel Inlet|Sportsters|{{ :techtalk:ih:carb:1976l-1980_sportster_-_1983-1987_sportster_carb_fuel_inlet_fitting_27594-76_by_jrsvintageharley1990.jpg?linkonly |Pic1}} ((photo courtesy of Ebay seller, jrsvintageharley1990. [[https://www.ebay.com/str/jrsvintageharleyparts?_trksid=p2047675.l2563|Link to Ebay Store]] ))| | ||
| + | |33116-86|1986-1990|Threaded Hex Stud (hollow), \\ 1-5/16" long, 2 separate IDs \\ (App .563" and .440") \\ (3/4" x 16 threads, both ends)|Oil Filter Adapter|Sportsters|{{ :techtalk:evo:oil:86-90_oil_filter_adapter_4_by_hippysmack.jpg?linkonly |Pic1}} ((photo by Hippysmack)) \\ {{ :techtalk:evo:oil:86-90_oil_filter_adapter_5_by_hippysmack.jpg?linkonly |Pic2}} ((photo by Hippysmack)) \\ {{ :techtalk:evo:oil:86-90_oil_filter_adapter_6_by_hippysmack.jpg?linkonly |Pic3}} ((photo by Hippysmack))| | ||
| |33116-86A|1991-1992|Oil Filter Adapter Kit \\ (adapter, filter, ball , spring)|Kit for Oil Filter|Sportsters| | |33116-86A|1991-1992|Oil Filter Adapter Kit \\ (adapter, filter, ball , spring)|Kit for Oil Filter|Sportsters| | ||
| - | |33117-91 \\ 33117-91A|1991-1997 \\ 1998-2003|Threaded Hex Stud (hollow), 1-5/16" long \\ (3/4" x 16 on both ends)|Oil Filter Adapter|Sportsters| | + | |33117-91 \\ 33117-91A|1991-1997 \\ 1998-2003|Threaded Hex Stud\\ (hollow), 1-5/16" long \\ (3/4" x 16 both ends)|Oil Filter Adapter|Sportsters| |
| - | |50972-75|1993-2003|Grease Nipple Fitting|Steering Head Lubrication Fitting|Sportsters| | + | |50972-75|1975-1976|Grease Fitting|Right Footrest Support|Sportsters|{{ :techtalk:ref:oil:fitting_50972-75_by_robisonmotorcycles.jpg?linkonly |Pic1}} ((photo courtesy of Ebay seller, Robison Motorcycles [[ https://www.ebay.com/str/robisonmotorcycles?_trksid=p2047675.l2563 |Link to Ebay Store]] ))| |
| - | |60618-91|1991-1999|1/8"-27 NPT (M-FM) 45° Street Elbow|Oil Pressure Switch Mount|Sportsters| | + | |:::|1993-2003|:::|Steering Head Grease Fitting|Sportsters|:::| |
| - | |62375-57 \\ 62375-57A|1986-2002 \\ 2003|1/8"-27 NPT to Hose Barb 90° Fitting|Oil Tank Vent Fitting \\ at Cam Chest|Sportsters| | + | |60618-91|1991-1999|1/8"-27 NPT (M-FM)\\ 45° Street Elbow|Oil Pressure Switch Mount|Sportsters| |
| + | |62375-57|1986-2002|1/8"-27 NPT to 1/4" \\ Hose Barb 90° Fitting|Oil Tank Vent Fitting \\ at Cam Chest|Sportsters|{{ :techtalk:ref:oil:fitting_62375-57_by_57harleyrider.jpg?linkonly |Pic1}} ((photos courtesy of Ebay seller, 57harleyrider. [[https://www.ebay.com/str/57harleyrider|Link to Ebay Store]] ))| | ||
| + | |62375-57A|2003-Present|1/8"-27 NPT to 1/4" \\ Hose Barb 90° Fitting|Oil Tank Vent Fitting \\ at Cam Chest|Sportsters|{{ :techtalk:ref:oil:fitting_62375-57a_by_57harleyrider_pic2.jpg?linkonly |Pic1}} ((photo courtesy of Ebay seller, 57harleyrider. [[https://www.ebay.com/str/57harleyrider|Link to Ebay Store]] ))| | ||
| |62493-89|1994-1997|3/8" Plastic Tee|Oil Hose Fitting|Sportsters| | |62493-89|1994-1997|3/8" Plastic Tee|Oil Hose Fitting|Sportsters| | ||
| |62494-94B|1994-1997|90° Plastic Elbow|Oil Hose Fitting|Sportsters| | |62494-94B|1994-1997|90° Plastic Elbow|Oil Hose Fitting|Sportsters| | ||
| - | |62564-86|1986-1990|1/4"-18 NPT to AN4 Flared Fitting|Oil Pump Feed to Oil Filter Fitting|Sportsters| | + | |62564-86|1986-1990|1/4"-18 NPT to AN5 \\ Flared Fitting|Oil Pump Fitting \\ Feed from Oil Filter|Sportsters|{{ :techtalk:ref:oil:fitting_62564-86_oil_pump_fitting_by_hippysmack.jpg?linkonly |Pic1}} ((photo by Hippysmack))| |
| - | |62570-83|1986-1990|1/4"-18 NPT to 1/4" Hose Barb \\ Straight Fitting|Crankcase Breather \\ Cam Cover Fitting|Sportsters| | + | |62570-83|1983-1990|1/4"-18 NPT to 3/8" \\ Hose Bibb Str Fitting|Cam Cover Breather \\ Vent Fitting|Sportsters|{{ :techtalk:ref:oil:fitting_62570-83_by_ct_kustoms.jpg?linkonly |Pic1}} ((photo courtesy of NitroFrankie Go-Fast HD, [[https://www.ebay.com/sch/m.html?item=194837126341&_ssn=ct_kustoms&_ipg=200&rt=nc|Ebay Items for Sale Page]] ))| |
| - | |63533-41|1991-1999|1/8"-27 NPT to 3/8" Hose Nipple Fitting|Oil Pump Supply from \\ Oil Tank Fitting|Sportsters| | + | |62601-86|1986-1990|1/8"-27 NPT to AN4 \\ Flared Fitting|Oil Pump Fitting \\ Feed to Oil Filter|Sportsters|{{ :techtalk:ref:oil:fitting_62601-86_oil_pump_fitting_by_hippysmack.jpg?linkonly |Pic1}} ((photo by Hippysmack))| |
| - | |63533-41A|2000-2003|1/8"-27 NPT to 3/8" Hose Nipple Fitting|Primary/Trans Vent Fitting|Sportsters| | + | |62601-91|1991-2000|1/8"-27 NPT to AN5 \\ Flared Fitting|Oil Pump Fitting \\ Oil Feed to Filter|Sportsters|{{ :techtalk:ref:oil:fitting_62601-91_oil_pump_fitting_by_hippysmack.jpg?linkonly |Pic1}} ((photo by Hippysmack))| |
| - | |:::|2000-2003|:::|Oil Pump Supply from \\ Oil Tank Fitting|Sportsters| | + | |:::|Replaced by 62601-91A in 2001||||:::| |
| - | |63540-62|1986-1990|1/8"-27 NPT to 3/8" Hose Bibb 45° Fitting|Oil Pump Return Outlet Fitting|Sportsters| | + | |62601-91A|2001-2004|1/8"-27 NPT to AN5 \\ Flared Fitting|Oil Pump Fitting \\ Oil Feed to Filter|Sportsters| | |
| - | |63547-86|1986-1990|Brass 75° Fitting|Primary/Trans Vent Fitting|Sportsters| | + | |63533-41|1991-1999|1/8"-27 NPT to 3/8" CAD \\ Str Hose Nipple Fitting|Oil Pump Fitting \\ Supply from Oil Tank|Sportsters|{{ :techtalk:ref:oil:fitting_63533-41_by_57harleyrider.jpg?linkonly |Pic1}} ((photo courtesy of Ebay seller, 57harleyrider. [[https://www.ebay.com/str/57harleyrider|Link to Ebay Store]] ))| |
| - | |63547-89|1991-1999|3/8" Press Fit Metal Tube|Primary/Trans Vent Fitting|Sportsters| | + | |63533-41A|2000-Present|1/8"-27 NPT to 3/8" Brass \\ Hose Nipple Fitting|Primary/Trans Vent Fitting|Sportsters|{{:techtalk:ref:oil:fitting_63533-41a_by_hippysmack.jpg?linkonly|Pic1}} ((photo by Hippysmack))| |
| - | |62601-86|1986-1990|1/8"-27 NPT to AN5 Flared Fitting|Oil Fliter Feed to Oil Pump Fitting|Sportsters| | + | |:::|2000-2003|:::|Oil Pump Fitting \\ Supply from Oil Tank|Sportsters|:::| |
| - | |62601-91 \\ 62601-91A|1991-2000 \\ 2001-2003|1/8"-27 NPT to AN5 Flared Fitting|Oil Pump Oil Feed \\ to Filter Fitting|Sportsters| | + | |63540-62|1986-1990|1/8"-27 NPT to 3/8" \\ Hose Bibb 45° Fitting|Oil Pump Fitting \\ Oil Return Outlet|Sportsters|{{ :techtalk:ref:oil:fitting_63540-62_oil_pump_45_deg_elbow_by_sum-body1.jpg?linkonly |Pic1}} ((photos courtesy of Ebay seller, Sum-body's Harley Parts, [[https://www.ebay.com/str/sumbodysharleyparts|Link to Ebay Store]] ))| |
| + | |63547-86|1986-1990|1/8"-27 NPT x 1/4" \\ Hose Bibb 75° Elbow|Primary/Trans Vent Fitting|Sportsters| | ||
| + | |63547-89|1991-1999|Press Fit to 3/8" \\ Hose Bibb Metal Tube|Primary/Trans Vent Fitting|Sportsters| | ||
| ====== Engine ====== | ====== Engine ====== | ||
| ^{{techtalk:miscres:instruction_sheet_header_4.png?nolink&820|}}||||| | ^{{techtalk:miscres:instruction_sheet_header_4.png?nolink&820|}}||||| | ||
| |HD Part#|Year(s) \\ Available|Description|Uses|Models| | |HD Part#|Year(s) \\ Available|Description|Uses|Models| | ||
| + | |835|2004-|5/16" x 18 x 3" Flange \\ Hd Screw w/ lockpatch|Crankcase Screw|Sportsters| | ||
| |852|1986|1/4" x 20 Socket Head Screw|Rocker Box Cover Screw|Sportsters| | |852|1986|1/4" x 20 Socket Head Screw|Rocker Box Cover Screw|Sportsters| | ||
| |861A|1992- |3/8" x 16 x 1" Hex \\ Socket Head Bolt (grade 8) |Top Center Motor Mount \\ to Frame Bracket Bolt|Sportsters| | |861A|1992- |3/8" x 16 x 1" Hex \\ Socket Head Bolt (grade 8) |Top Center Motor Mount \\ to Frame Bracket Bolt|Sportsters| | ||
| |876|1991-1996|5/16" x 18 x 2-1/2" \\ Socket Head Screw (grade 5)|Case Screw|Sportsters| | |876|1991-1996|5/16" x 18 x 2-1/2" \\ Socket Head Screw (grade 5)|Case Screw|Sportsters| | ||
| |876A|1997-2002|5/16" x 18 x 2-1/2" Hex \\ Socket Head Screw (grade 8)|Case Screw|Sportsters| | |876A|1997-2002|5/16" x 18 x 2-1/2" Hex \\ Socket Head Screw (grade 8)|Case Screw|Sportsters| | ||
| - | |882|1993-2003|1/4" x 20 x 7/8" Knurled Hex \\ Socket Head Screw (grade 8)|Rocker Box Cover Screw|Sportsters| | + | |882|1993-2004|1/4" x 20 x 7/8" Knurled Hex \\ Socket Head Screw (grade 8)|Rocker Box Cover Screw|Sportsters| |
| |884|1987-1992|1/4" x 20 x 7/8" Knurled Hex \\ Socket Head Screw|Rocker Box Cover Screw|Sportsters| | |884|1987-1992|1/4" x 20 x 7/8" Knurled Hex \\ Socket Head Screw|Rocker Box Cover Screw|Sportsters| | ||
| |:::|1991-1999|:::|Lifter Anti-Rotation Pin Screw|Sportsters| | |:::|1991-1999|:::|Lifter Anti-Rotation Pin Screw|Sportsters| | ||
| |884A|1993-1999|1/4" x 20 x 7/8" Hex \\ Socket Head Screw (grade 8)|Lifter Anti-Rotation Pin Screw|Sportsters| | |884A|1993-1999|1/4" x 20 x 7/8" Hex \\ Socket Head Screw (grade 8)|Lifter Anti-Rotation Pin Screw|Sportsters| | ||
| |897|1999-2001|5/16" x 18 x 3" Hex \\ Socket Head Screw (grade 8)|Lower Primary Cover Screw|883C, 1200C| | |897|1999-2001|5/16" x 18 x 3" Hex \\ Socket Head Screw (grade 8)|Lower Primary Cover Screw|883C, 1200C| | ||
| - | |943|1994-2003|1/4" x 20 x 5/8" Torx Button \\ Head Screw w/ Washer|Derby Cover Screw|Sportsters| | + | |943|1994-2004|1/4" x 20 x 5/8" Torx Button \\ Head Screw w/ Washer|Derby Cover Screw|Sportsters| |
| |951 \\ 952A|1996 \\ 1997- |3/8" x 16 x 1-7/32" \\ Truss Head Screw (grade 8)|Top Center Motor Mount \\ to Head Bolt|Sportsters| | |951 \\ 952A|1996 \\ 1997- |3/8" x 16 x 1-7/32" \\ Truss Head Screw (grade 8)|Top Center Motor Mount \\ to Head Bolt|Sportsters| | ||
| |:::|1996|:::|Top Center Motor Mount \\ to Frame Bracket Bolt|Sportsters| | |:::|1996|:::|Top Center Motor Mount \\ to Frame Bracket Bolt|Sportsters| | ||
| - | |951A|1999- |3/8" x 16 x 1-1/4" Torx Pan Head Screw|Top Center Motor Mount \\ to Frame Bracket Bolt|Sportsters| | + | |951A|1999- |3/8" x 16 x 1-1/4" \\ Torx Pan Head Screw|Top Center Motor Mount \\ to Frame Bracket Bolt|Sportsters| |
| |1028|2003|5/16" x 18 x 2-1/2" Hex \\ Socket Head Screw (grade 8)|Lower Primary Cover Screw|Sportsters| | |1028|2003|5/16" x 18 x 2-1/2" Hex \\ Socket Head Screw (grade 8)|Lower Primary Cover Screw|Sportsters| | ||
| |1029|2002-2003|5/16" x 18 Screw|Lower Primary Cover Screw|883C, 1200C| | |1029|2002-2003|5/16" x 18 Screw|Lower Primary Cover Screw|883C, 1200C| | ||
| - | |1039|2000-2003|5/16" x 18 x 2-1/2" \\ Hex Flange Head Bolt|Lower Rocker Cover Bolt|Sportsters| | + | |1039|2000-2004|5/16" x 18 x 2-1/2" \\ Hex Flange Head Bolt|Lower Rocker Cover Bolt|Sportsters| |
| + | |1048|2004-|5-16" x 18 x 1-1/2" \\ Hex Flange Cap Screw|Crankcase Screw|Sportsters| | ||
| |1797R|1986-1994|1/4" x 20 x 2" Hex \\ Socket Head Screw|Cam Cover Screw|Sportsters| | |1797R|1986-1994|1/4" x 20 x 2" Hex \\ Socket Head Screw|Cam Cover Screw|Sportsters| | ||
| |2423|1986-1990|1/4" x 20 x 3/8" Pozidriv \\ Truss Head Screw (grade 2)|Primary Oil Level Screw|Sportsters| | |2423|1986-1990|1/4" x 20 x 3/8" Pozidriv \\ Truss Head Screw (grade 2)|Primary Oil Level Screw|Sportsters| | ||
| + | |2441|2004-|#10-24 x 1/2" Pan Hd \\ Thread Rolling Torx Screw|Breather Valve Screw|Sportsters| | ||
| |2587|L1980-1990|#10 x 24 x 1-7/8" Pozidriv \\ Fillister Head Screw|Primary Chain Adj Pad Bolt|Sportsters| | |2587|L1980-1990|#10 x 24 x 1-7/8" Pozidriv \\ Fillister Head Screw|Primary Chain Adj Pad Bolt|Sportsters| | ||
| |2708|1986-1990|1/4" x 20 x 3/4" Socket Hd Bolt|Tappet Guide Bolt|Sportsters| | |2708|1986-1990|1/4" x 20 x 3/4" Socket Hd Bolt|Tappet Guide Bolt|Sportsters| | ||
| |2879W|1986-1990|3/8" x 16 x 1" Hex Head Bolt|Rear Motor Mount Top Bolt|Sportsters| | |2879W|1986-1990|3/8" x 16 x 1" Hex Head Bolt|Rear Motor Mount Top Bolt|Sportsters| | ||
| - | |3201W|1991-1994|5/16" x 18 x 3/4" Hex Socket Head Screw|Pushrod Tube Base Screw|Sportsters| | + | |3026|2004-|#10-32 x 1/2" Hex Socket \\ Button Hd Screw|Choke Bracket to \\ Center Head Mount Screw|Sportsters| |
| + | |3201W|1991-1994|5/16" x 18 x 3/4" \\ Hex Socket Head Screw|Pushrod Tube Base Screw|Sportsters| | ||
| |3228 \\ 3228A|1995-2002 \\ 2003|5/16" x 18 x 3/4" Hex \\ Socket Head Screw (grade 8)|Pushrod Tube Base Screw|Sportsters| | |3228 \\ 3228A|1995-2002 \\ 2003|5/16" x 18 x 3/4" Hex \\ Socket Head Screw (grade 8)|Pushrod Tube Base Screw|Sportsters| | ||
| |3242 \\ 3242A|1991-1993 \\ 1994-2000|Stud \\ 3/8" x 16 x 1/2"-13|Primary Chain Adjuster Stud|Sportsters| | |3242 \\ 3242A|1991-1993 \\ 1994-2000|Stud \\ 3/8" x 16 x 1/2"-13|Primary Chain Adjuster Stud|Sportsters| | ||
| - | |3250|1977-1990|5/16" x 18 x 2" Socket Head Set Screw|Primary Chain Adjuster Screw|Sportsters| | + | |3250|1977-1990|5/16" x 18 x 2" \\ Socket Head Set Screw|Primary Chain Adjuster Screw|Sportsters| |
| - | |3455|1986-1989|3/8" x 24 x 3-3/4" Hex Head Bolt (grade 5)|Rear Motor Mount to Frame Bolt|Sportsters| | + | |3455|1986-1989|3/8" x 24 x 3-3/4" \\ Hex Head Bolt (grade 5)|Rear Motor Mount to Frame Bolt|Sportsters| |
| |3479|1981-1994|1/4" x 20 x 2-1/4" Hex \\ Socket Head Screw|Cam Cover Screw|Sportsters| | |3479|1981-1994|1/4" x 20 x 2-1/4" Hex \\ Socket Head Screw|Cam Cover Screw|Sportsters| | ||
| |:::|1991-1993|:::|Primary Cover Screw|:::| | |:::|1991-1993|:::|Primary Cover Screw|:::| | ||
| - | |3480 \\ 3480A|1981-1999|1/4" x 20 x 1-3/4" Socket Head Bolt \\ (replaced by 3480A in 1994)|Cam Cover Screw|Sportsters| | + | |3480 \\ 3480A|1981-1999|1/4" x 20 x 1-3/4" \\ Socket Head Bolt \\ (replaced by 3480A in 1994)|Cam Cover Screw|Sportsters| |
| |:::|1991-2003|:::|Primary Cover Screw|:::| | |:::|1991-2003|:::|Primary Cover Screw|:::| | ||
| - | |:::|2000- |:::|Cam Cover Screw|:::| | + | |:::|2000-2004|:::|Cam Cover Screw|:::| |
| - | |3481|1986-1990|1/4" x 20 x 1-1/2" Socket Head Screw|Primary Cover Screw|Sportsters| | + | |3481|1986-1990|1/4" x 20 x 1-1/2" \\ Socket Head Screw|Primary Cover Screw|Sportsters| |
| |:::|1986-1996|:::|Lower Rocker Cover Screw|Sportsters| | |:::|1986-1996|:::|Lower Rocker Cover Screw|Sportsters| | ||
| - | |3482 \\ 3482A|1981-1992 \\ 1993|1/4" x 20 x 1-1/4" Socket Head Screw \\ 1/4" x 20 x 1-1/4" Socket Hd (grade 8) |Short Cam Cover Screw|Sportsters| | + | |3482 \\ \\ 3482A|1981-1992 \\ \\ 1993|1/4" x 20 x 1-1/4" \\ Socket Hd Screw \\ 1/4" x 20 x 1-1/4" \\ Socket Hd (grade 8) |Short Cam Cover Screw|Sportsters| |
| |3500 \\ 3500A|1986-1998 \\ 1999-2000|5/16" x 18 x 2-3/4" \\ Hex Head Bolt (grade 8)|Lower Rocker Cover Bolt|Sportsters| | |3500 \\ 3500A|1986-1998 \\ 1999-2000|5/16" x 18 x 2-3/4" \\ Hex Head Bolt (grade 8)|Lower Rocker Cover Bolt|Sportsters| | ||
| |3501 \\ 3501A|1986-1998 \\ 1999-2000|5/16" x 18 x 2-1/2" \\ Hex Head Bolt (grade 8)|Lower Rocker Cover Bolt|Sportsters| | |3501 \\ 3501A|1986-1998 \\ 1999-2000|5/16" x 18 x 2-1/2" \\ Hex Head Bolt (grade 8)|Lower Rocker Cover Bolt|Sportsters| | ||
| |3512|1986-1996|3/8" x 24 x 3-1/4" \\ Hex Head Bolt (grade 8)|Rear Motor Mount to Frame Bolt|Sportsters| | |3512|1986-1996|3/8" x 24 x 3-1/4" \\ Hex Head Bolt (grade 8)|Rear Motor Mount to Frame Bolt|Sportsters| | ||
| - | |3696|1998-2003|5/16" x 18 x 3/4" Torx Pan Head Screw|Case Screw|Sportsters| | + | |3696|1998-2003|5/16" x 18 x 3/4" \\ Torx Pan Head Screw|Case Screw|Sportsters| |
| |3728|1991-1994|1/4"x 20 x 1/2" \\ Hex Head Screw (grade 5)|Overflow Plug Screw|Sportsters| | |3728|1991-1994|1/4"x 20 x 1/2" \\ Hex Head Screw (grade 5)|Overflow Plug Screw|Sportsters| | ||
| |3768|1986-1990|1/4" x 20 x 2-1/2" \\ Hex Head Bolt (grade 5)|Lower Case Bolt|Sportsters| | |3768|1986-1990|1/4" x 20 x 2-1/2" \\ Hex Head Bolt (grade 5)|Lower Case Bolt|Sportsters| | ||
| |3787|1991-1997|1/4" x 20 x 3/4" Hex Head Bolt|Case Bolt|Sportsters| | |3787|1991-1997|1/4" x 20 x 3/4" Hex Head Bolt|Case Bolt|Sportsters| | ||
| + | |3849|2004-|1/4" x 20 x 1-1/4" Sems \\ Hex Cap Screw (grade 8)|Lower Rocker Box Bolt|Sportsters| | ||
| |3997 \\ 3997A|1986-1998 \\ 1999-2003|1/4" x 20 x 1-1/4" \\ Hex Head Bolt (grade 8)|Lower Rocker Cover Bolt|Sportsters| | |3997 \\ 3997A|1986-1998 \\ 1999-2003|1/4" x 20 x 1-1/4" \\ Hex Head Bolt (grade 8)|Lower Rocker Cover Bolt|Sportsters| | ||
| - | |4319|1986-1992|3/8" x 24 x 1" Hex Head Bolt \\ (grade 5, zinc)|Top Center Motor Mount \\ to Frame Bracket Bolt|Sportsters| | + | |4319|1986-1992|3/8" x 24 x 1" \\ Hex Head Bolt \\ (grade 5, zinc)|Top Center Motor Mount \\ to Frame Bracket Bolt|Sportsters| |
| |:::|1986-1994|:::|Top Front Motor Mount \\ to Frame Bracket Bolt|:::| | |:::|1986-1994|:::|Top Front Motor Mount \\ to Frame Bracket Bolt|:::| | ||
| |:::|1986-1998|:::|Lower Front Motor Mount \\ Bolt (front bolt - top and bottom)|Sportsters| | |:::|1986-1998|:::|Lower Front Motor Mount \\ Bolt (front bolt - top and bottom)|Sportsters| | ||
| |4337W|1999-2003|3/8" x 24 x 1-1/4" \\ Hex Head Bolt (grade 5)|Lower Front Motor Mount \\ Bolt (front bolt - top and bottom)|Sportsters| | |4337W|1999-2003|3/8" x 24 x 1-1/4" \\ Hex Head Bolt (grade 5)|Lower Front Motor Mount \\ Bolt (front bolt - top and bottom)|Sportsters| | ||
| - | |4340|1986-1990|5/16" X 18 X 4-1/4" Socket Head Bolt|Case Bolt|Sportsters| | + | |4340|1986-1990|5/16" X 18 X 4-1/4" \\ Socket Head Bolt|Case Bolt|Sportsters| |
| |4392|1986-1990|5/16" x 18 x 3-1/4" \\ Hex Head Bolt (grade 5)|Oil Filter Pad Bolt|Sportsters| | |4392|1986-1990|5/16" x 18 x 3-1/4" \\ Hex Head Bolt (grade 5)|Oil Filter Pad Bolt|Sportsters| | ||
| |4413|1999-2003|3/8" x 24 x 5-1/2" \\ Hex Head Bolt (grade 5)|Lower Front Motor \\ Mount Bolt (rear - top and bottom)|Sportsters| | |4413|1999-2003|3/8" x 24 x 5-1/2" \\ Hex Head Bolt (grade 5)|Lower Front Motor \\ Mount Bolt (rear - top and bottom)|Sportsters| | ||
| |4420|1986-1990|3/8" x 16 x 2-3/4" \\ Hex Head Bolt (grade 5)|Rear Motor Mount \\ (horizontal) Bolt to Case|Sportsters| | |4420|1986-1990|3/8" x 16 x 2-3/4" \\ Hex Head Bolt (grade 5)|Rear Motor Mount \\ (horizontal) Bolt to Case|Sportsters| | ||
| |4435W|1986-2003|3/8" x 24 x 3-1/2" \\ Hex Head Bolt (grade 5)|Rear Motor Mount to Frame Bolt|Sportsters| | |4435W|1986-2003|3/8" x 24 x 3-1/2" \\ Hex Head Bolt (grade 5)|Rear Motor Mount to Frame Bolt|Sportsters| | ||
| - | |4716|1991-1992|3/8" x 16 x 1-1/4" Hex Head Bolt \\ (grade 8)|Top Center Motor Mount \\ to Head Bolt|Sportsters| | + | |4716|1991-1992|3/8" x 16 x 1-1/4" \\ Hex Head Bolt (grade 8)|Top Center Motor Mount \\ to Head Bolt|Sportsters| |
| |:::|1991-1992|:::|Top Front Motor Mount \\ to Head (R) Bolt|Sportsters| | |:::|1991-1992|:::|Top Front Motor Mount \\ to Head (R) Bolt|Sportsters| | ||
| |4716W|1986-1999 \\ 1993-1994|3/8" x 16 x 1-1/4" Hex Head Bolt \\ (grade 5)|Top Front Motor Mount \\ to Head (R) Bolt|Sportsters| | |4716W|1986-1999 \\ 1993-1994|3/8" x 16 x 1-1/4" Hex Head Bolt \\ (grade 5)|Top Front Motor Mount \\ to Head (R) Bolt|Sportsters| | ||
| Line 251: | Line 276: | ||
| |:::|1986-1990|3/8" x 16 x 1-1/4" Hex Head Bolt \\ (grade 5, zinc)|Top Center Motor Mount \\ to Head Bolt|:::| | |:::|1986-1990|3/8" x 16 x 1-1/4" Hex Head Bolt \\ (grade 5, zinc)|Top Center Motor Mount \\ to Head Bolt|:::| | ||
| |4717A|1993-2003|1/4" x 20 x 2-1/4" Knurled Hex \\ Socket Head Screw|Primary Cover Screw|Sportsters| | |4717A|1993-2003|1/4" x 20 x 2-1/4" Knurled Hex \\ Socket Head Screw|Primary Cover Screw|Sportsters| | ||
| - | |:::|1993-2003|:::|Cam Cover Screw|Sportsters| | + | |:::|1993-2004|:::|Cam Cover Screw|Sportsters| |
| - | |4718A|1997-2003|1/4" x 20 x 1-1/2" Hex \\ Socket Head Screw (grade 8)|Lower Rocker Box Screw|Sportsters| | + | |4718A|1997-2004|1/4" x 20 x 1-1/2" Hex \\ Socket Head Screw (grade 8)|Lower Rocker Box Screw|Sportsters| |
| - | |4740A|1993-2003|1/4" x 20 x 1-1/4" Socket Head Screw|Short Cam Cover Screw|Sportsters| | + | |4740A|1993-2004|1/4" x 20 x 1-1/4" \\ Socket Head Screw|Short Cam Cover Screw|Sportsters| |
| - | |4748|1992-1995 \\ 1998 \\ 2000-2003|3/8" x 16 x 1-1/8" Hex \\ Socket Head Bolt (grade 8)|Top Center Motor Mount \\ to Head Bolt|Sportsters| | + | |4741A|2004-|1/4" x 20 x 1" Hex \\ Socket Hd Screw w/ lockpatch|Tappet Cover Bolt|Sportsters| |
| + | |4748|1992-1995 \\ 1998 \\ 2000-2004|3/8" x 16 x 1-1/8" Hex \\ Socket Head Bolt (grade 8)|Top Center Motor Mount \\ to Head Bolt|Sportsters| | ||
| |:::|1998|:::|Top Center Motor Mount \\ to Frame Bracket Bolt|Sportsters| | |:::|1998|:::|Top Center Motor Mount \\ to Frame Bracket Bolt|Sportsters| | ||
| - | |4751|1993-2003|1/4" x 20 x 3/4" \\ Hex Head Bolt (grade 8)|Engine Sprocket to Rotor Screw|Sportsters| | + | |4751|1993-2004|1/4" x 20 x 3/4" \\ Hex Head Bolt (grade 8)|Engine Sprocket to Rotor Screw|Sportsters| |
| |4820A|1993-2003|1/4" x 20 x 2" Hex \\ Socket Head Screw (grade 8)|Cam Cover Screw|Sportsters| | |4820A|1993-2003|1/4" x 20 x 2" Hex \\ Socket Head Screw (grade 8)|Cam Cover Screw|Sportsters| | ||
| - | |:::|2000-2003|:::|Primary Cover Screw|Sportsters| | + | |:::|2000-2004|:::|Primary Cover Screw|Sportsters| |
| + | |8679|2004-|#8-32 x 7/16" Torx \\ Button Head Screw|Cam Cover Plate Screw|Sportsters| | ||
| |11727 \\ 11727A|1986-1994 \\ 1995-2003|3/8" x 1-1/2" Stud \\ (NC one end, NF the other)|Top Front Motor Mount \\ to Head (L) Stud|Sportsters| | |11727 \\ 11727A|1986-1994 \\ 1995-2003|3/8" x 1-1/2" Stud \\ (NC one end, NF the other)|Top Front Motor Mount \\ to Head (L) Stud|Sportsters| | ||
| |11731|1986-1990|5/16" x 1-7/16" Stud \\ (NC one end, NF the other)|Intake Manifold to Head Stud|Sportsters| | |11731|1986-1990|5/16" x 1-7/16" Stud \\ (NC one end, NF the other)|Intake Manifold to Head Stud|Sportsters| | ||
| - | |16235-52|1957-1986|3/8" x 24 x 5-3/16" Hex Head Bolt|Lower Front Motor \\ Mount Bolt (rear - top and bottom) \\ (replaced by 16235-52A)|Sportsters| | + | |16235-52|1957-1986|3/8" x 24 x 5-3/16" \\ Hex Head Bolt|Lower Front Motor \\ Mount Bolt (rear - top and bottom) \\ (replaced by 16235-52A)|Sportsters| |
| - | |16235-52A|1987-1998|3/8" x 24 x 5-1/4" Hex Head Bolt|Lower Front Motor \\ Mount Bolt (rear - top and bottom) \\ (replaced 16235-52)|Sportsters| | + | |16235-52A|1987-1998|3/8" x 24 x 5-1/4" \\ Hex Head Bolt|Lower Front Motor \\ Mount Bolt (rear - top and bottom) \\ (replaced 16235-52)|Sportsters| |
| - | |16478-85 \\ 16478-85A|1986-2003|12pt Internal Thread Bolt|Head Mounting Bolt - 3.17" long Bolt \\ (replaced by 16478-85A in 1988)|Sportsters| | + | |16478-85 \\ 16478-85A|1986-2004|12pt Internal Thread Bolt|Head Mounting Bolt - 3.17" long Bolt \\ (replaced by 16478-85A in 1988)|Sportsters| |
| |16480-85 \\ 16480-85A|1986-1991|12pt Internal Thread Bolt|Head Mounting Bolt - 1.68" long Bolt \\ (replaced by 16478-85A in 1988)|Sportsters| | |16480-85 \\ 16480-85A|1986-1991|12pt Internal Thread Bolt|Head Mounting Bolt - 1.68" long Bolt \\ (replaced by 16478-85A in 1988)|Sportsters| | ||
| |16480-92|1992-2003|12pt Internal Thread Bolt|Head Mounting (short) Bolt|Sportsters| | |16480-92|1992-2003|12pt Internal Thread Bolt|Head Mounting (short) Bolt|Sportsters| | ||
| - | |16832-86 \\ 16832-86A \\ 16832-86B \\ 16832-86C|1986-2003|Stud|Cylinder Base Stud \\ (replaced by 16478-85A in 1988) \\ (replaced by 16478-85B in 1993) \\ (replaced by 16478-85C in 1995)|Sportsters| | + | |16480-92A|2004-|12pt Internal Thread Bolt|Head Mounting (short) Bolt|Sportsters| |
| - | |18532-00 \\ 18532-00A|2000-2002 \\ 2003|Screw w/ Stud End|Lifter Anti-Rotation Screw|Sportsters| | + | |16832-86 \\ 16832-86A \\ 16832-86B \\ 16832-86C|1986-2004|Stud|Cylinder Base Stud \\ (replaced by 16478-85A in 1988) \\ (replaced by 16478-85B in 1993) \\ (replaced by 16478-85C in 1995)|Sportsters| |
| + | |18532-00 \\ 18532-00A|2000-2002 \\ 2003-2004|Screw w/ Stud End|Lifter Anti-Rotation Screw|Sportsters| | ||
| |24825-82|1986-1990|3/8" x 16 x 3-1/8" Stud|Rear Motor Mount Stud|Sportsters| | |24825-82|1986-1990|3/8" x 16 x 3-1/8" Stud|Rear Motor Mount Stud|Sportsters| | ||
| + | |32617-00Y|2004-|Self Tapping Screw|Piston Squirter Mounting Screw|Sportsters| | ||
| |40018-86|1986-1990|Stud|Primary Chain Adjuster \\ Pivot Stud |Sportsters| | |40018-86|1986-1990|Stud|Primary Chain Adjuster \\ Pivot Stud |Sportsters| | ||
| |41191-74|1991-1998|1/4" x 20 x 5/8" Countersunk \\ Socket Flat Head Screw|Primary Inspection Cover Screw|Sportsters| | |41191-74|1991-1998|1/4" x 20 x 5/8" Countersunk \\ Socket Flat Head Screw|Primary Inspection Cover Screw|Sportsters| | ||
| |:::|1991-1993|:::|Engine Sprocket to Rotor Screw|:::| | |:::|1991-1993|:::|Engine Sprocket to Rotor Screw|:::| | ||
| - | |41191-74A|1999-2003|1/4" x 20 x 5/8" Hex Socket \\ Countersunk Flat Head Screw|Primary Inspection Cover Screw|Sportsters| | + | |41191-74A|1999-2004|1/4" x 20 x 5/8" Hex Socket \\ Countersunk Flat Head Screw|Primary Inspection Cover Screw|Sportsters| |
| + | |65088-04|2004-|Stud|Grounding Stud|Sportsters| | ||
| ====== Oil Pump ====== | ====== Oil Pump ====== | ||
| Line 282: | Line 311: | ||
| |3482|1981-1992|1/4" x 20 x 1-1/4" Socket Head Screw|Oil Pump Mounting Screw|Sportsters| | |3482|1981-1992|1/4" x 20 x 1-1/4" Socket Head Screw|Oil Pump Mounting Screw|Sportsters| | ||
| |3482A|1993-1994|1/4" x 20 x 1-1/4" Socket Head Screw \\ (grade 8)|Oil Pump Mounting Screw|Sportsters| | |3482A|1993-1994|1/4" x 20 x 1-1/4" Socket Head Screw \\ (grade 8)|Oil Pump Mounting Screw|Sportsters| | ||
| - | |4132|1998-2003|1/4" x 20 x 1/18" Hex \\ Socket Button Head Screw (grade 5)|Oil Pump Cover Screw|Sportsters| | + | |4132|1998-2004|1/4" x 20 x 1/18" Hex \\ Socket Button Head Screw (grade 5)|Oil Pump Cover Screw|Sportsters| |
| |4165|1998-1999|3/8" x 16 x 1-5/8" \\ Hex Head Screw (grade 8)|Oil Pump Mounting Screw|Sportsters| | |4165|1998-1999|3/8" x 16 x 1-5/8" \\ Hex Head Screw (grade 8)|Oil Pump Mounting Screw|Sportsters| | ||
| - | |4765|2000-2003|1/4" x 20 x 2-5/8" Hex \\ Socket Head Screw (grade 8)|Oil Pump Mounting Screw|Sportsters| | + | |4765|2000-2004|1/4" x 20 x 2-5/8" Hex \\ Socket Head Screw (grade 8)|Oil Pump Mounting Screw|Sportsters| |
| |4740A|1995-1997|1/4" x 20 x 1-1/4" \\ Socket Head Screw (grade 8)|Oil Pump Mounting Screw|Sportsters| | |4740A|1995-1997|1/4" x 20 x 1-1/4" \\ Socket Head Screw (grade 8)|Oil Pump Mounting Screw|Sportsters| | ||
| |4753|1995-1997|1/4" x 20 x 2-3/8" Socket Head Screw \\ (grade 8)|Oil Pump Mounting Screw|Sportsters| | |4753|1995-1997|1/4" x 20 x 2-3/8" Socket Head Screw \\ (grade 8)|Oil Pump Mounting Screw|Sportsters| | ||
| Line 295: | Line 324: | ||
| |865|1986-1990|5/16" x 18 x 2-1/2" Hex \\ Socket Head Screw|A/C Backing Plate to Engine Screw|Sportsters| | |865|1986-1990|5/16" x 18 x 2-1/2" Hex \\ Socket Head Screw|A/C Backing Plate to Engine Screw|Sportsters| | ||
| |869|1988-2003|1/4" x 20 x 1-1/4" Hex \\ Socket Button Head Screw|A/C Backing Plate to Carb Screw|Sportsters| | |869|1988-2003|1/4" x 20 x 1-1/4" Hex \\ Socket Button Head Screw|A/C Backing Plate to Carb Screw|Sportsters| | ||
| - | |946|1995-2003|1/4" x 20 x 2-1/4" Torx \\ Button Head Screw (grade 8)|Air Cleaner Element Screw|HDI Models Only| | + | |946|1995-2004|1/4" x 20 x 2-1/4" Torx \\ Button Head Screw (grade 8)|Air Cleaner Element Screw|HDI Models Only| |
| |2405|1986-1991|5/16"x 18 Screw|A/C Cover Screw|Sportsters| | |2405|1986-1991|5/16"x 18 Screw|A/C Cover Screw|Sportsters| | ||
| |2405A|1992-2003|5/16"x 18 x 3/4" Pozidriv \\ Oval Countersunk Head Screw|A/C Cover Screw|Sportsters| | |2405A|1992-2003|5/16"x 18 x 3/4" Pozidriv \\ Oval Countersunk Head Screw|A/C Cover Screw|Sportsters| | ||
| - | |2871W|1986-1987|5/16" x 18 x 1-1/4" Hex Head Bolt|Intake Manifold to Carb Bolt|Sportsters| | + | |2460|2004-|Screw|Air Cleaner Cover Screw|Sportsters| |
| - | |2916|1992-1994|3/8" x 16 x 5/8" Hex \\ Socket Button Head Screw (grade 8)|Enrichment Cable Bracket Screw|Sportsters| | + | |2871W|1986-1987|5/16" x 18 x 1-1/4" \\ Hex Head Bolt|Intake Manifold to Carb Bolt|Sportsters| |
| - | |3201W|1988-1993|5/16" x 18 x 3/4" Hex \\ Socket Head Screw|Intake Manifold Flange to Engine Screw|Sportsters| | + | |2916|1992-1994|3/8" x 16 x 5/8" Hex \\ Socket Button Head \\ Screw (grade 8)|Enrichment Cable Bracket Screw|Sportsters| |
| - | |3201WA|1993-1994|5/16" x 18 x 1-1/4" Hex \\ Socket Head Screw|Intake Manifold Flange to Engine Screw|Sportsters| | + | |3201W|1988-1993|5/16" x 18 x 3/4" Hex \\ Socket Head Screw|Intake Manifold \\ Flange to Engine Screw|Sportsters| |
| - | |3275|1995-2003|5/16" x 18 x 3/4" Hex \\ Socket Head Screw (grade 8)|Intake Manifold Flange to Engine Screw|Sportsters| | + | |3201WA|1993-1994|5/16" x 18 x 1-1/4" Hex \\ Socket Head Screw|Intake Manifold \\ Flange to Engine Screw|Sportsters| |
| + | |3275|1995-2004|5/16" x 18 x 3/4" Hex \\ Socket Head Screw (grade 8)|Intake Manifold \\ Flange to Engine Screw|Sportsters| | ||
| |3494|1986-1987|5/16" x 18 Bolt|Intake Manifold to Engine Bolt|Sportsters| | |3494|1986-1987|5/16" x 18 Bolt|Intake Manifold to Engine Bolt|Sportsters| | ||
| - | |3534 \\ 3534A \\ 3534B|1991-1992 \\ 1993-1994 \\ 1995-2003|1/2" x 13 x 2-1/2" Hex \\ Socket Head Bolt|Crankcase Breather Bolt|Sportsters| | + | |3534 \\ 3534A \\ 3534B|1991-1992 \\ 1993-1994 \\ 1995-2003|1/2" x 13 x 2-1/2" Hex \\ Socket Head Bolt (hollow) \\ 5/16" thru-hole|Crankcase Breather Bolt|Sportsters| |
| |:::|2002-2003|:::|:::|HDI Models| | |:::|2002-2003|:::|:::|HDI Models| | ||
| + | |3565|2004-|1/2" x 13 Flange Bolt (hollow) \\ 1/16" rear hole (1.5875 mm) \\ 5/16" front hole|Crankcase Breather Bolt|Sportsters| | ||
| |3577|1995-2001|1/2" x 13 x 1-1/4" Hex \\ Socket Head Screw|Crankcase Breather Screw|HDI Models Only| | |3577|1995-2001|1/2" x 13 x 1-1/4" Hex \\ Socket Head Screw|Crankcase Breather Screw|HDI Models Only| | ||
| - | |11731|1986-1990|5/16" x 1-7/16" Stud \\ (NC one end, NF the other)|Intake Manifold Flange to Engine Stud|Sportsters| | + | |11731|1986-1990|5/16" x 1-7/16" Stud \\ (NC one end, NF the other)|Intake Manifold \\ Flange to Engine Stud|Sportsters| |
| |27129-88|1988-1996|Screw|Carb (top cover) Screw|Sportsters| | |27129-88|1988-1996|Screw|Carb (top cover) Screw|Sportsters| | ||
| |27130-81|1981-1987|Screw|Throttle Stop Screw|Sportsters| | |27130-81|1981-1987|Screw|Throttle Stop Screw|Sportsters| | ||
| |:::|1988-1991|:::|Idle Screw|:::| | |:::|1988-1991|:::|Idle Screw|:::| | ||
| - | |27130-90|1992-2003|Screw|Idle Screw|Sportsters| | + | |27130-90|1992-2004|Screw (M4 x .07 threads) ((Folkie of the XLFORUM http://xlforum.net/forums/showthread.php?t=2079921))|Idle Screw|Sportsters| |
| |27139-81|1981-1987|Screw w/ Washer|Throttle Cable Bracket Screw|Sportsters| | |27139-81|1981-1987|Screw w/ Washer|Throttle Cable Bracket Screw|Sportsters| | ||
| |27145-81|1981-1987|Screw|Fast Idle Screw|Sportsters| | |27145-81|1981-1987|Screw|Fast Idle Screw|Sportsters| | ||
| - | |27146-89|1989-2003|Screw w/ Washer|Carb Accel Pump Screw|Sportsters| | + | |27146-89|1989-2004|Screw w/ Washer|Carb Accel Pump Screw|Sportsters| |
| - | |27158-89|1989-2003|Screw w/ Tapered End|Drain Screw|Sportsters Except 1200S| | + | |27158-89|1989-2004|Screw w/ Tapered End|Drain Screw|Sportsters \\ Except 1200S| |
| |:::|2001-2003|:::|:::|1200S (HDI only)| | |:::|2001-2003|:::|:::|1200S (HDI only)| | ||
| - | |27262-96|1997-2003|Screw|Carb (top cover) Screw|Sportsters| | + | |27262-96|1997-2004|Screw|Carb (top cover) Screw|Sportsters| |
| |27304-76|L1976-1987|Brass Screw with Washer|Carb Choke Cable Bracket Screw|Sportsters| | |27304-76|L1976-1987|Brass Screw with Washer|Carb Choke Cable Bracket Screw|Sportsters| | ||
| |27307-76|L1976-1987|Brass Screw|Choke Wire Block Screw|Sportsters| | |27307-76|L1976-1987|Brass Screw|Choke Wire Block Screw|Sportsters| | ||
| |27309-76|L1976-1987|Brass Screw|Float Pin Screw|Sportsters| | |27309-76|L1976-1987|Brass Screw|Float Pin Screw|Sportsters| | ||
| - | |27317-88|1988-2003|Screw|Throttle Bracket Screw|Sportsters| | + | |27317-88|1988-2004|Screw|Throttle Bracket Screw|Sportsters| |
| |27366-76|L1976-1987|Screw|Carb Bowl Screw|Sportsters| | |27366-76|L1976-1987|Screw|Carb Bowl Screw|Sportsters| | ||
| |27367-76|L1976-1987|Screw|Accelerator Pump (long) Screw|Sportsters| | |27367-76|L1976-1987|Screw|Accelerator Pump (long) Screw|Sportsters| | ||
| |27371-76 \\ 27371-76A|1986-2002 \\ 2003|Brass/Plastic 90° Elbow|Fuel Inlet Fitting|Sportsters| | |27371-76 \\ 27371-76A|1986-2002 \\ 2003|Brass/Plastic 90° Elbow|Fuel Inlet Fitting|Sportsters| | ||
| - | |27579-88 \\ 27579-88A|1988-1992 \\ 1993-2003|Screw|Carb Bowl Screw|Sportsters| | + | |27579-88 \\ 27579-88A|1988-1992 \\ 1993-2004|Screw|Carb Bowl Screw|Sportsters| |
| - | |27587-88|1988-2003|Screw|Throttle Bracket Screw|Sportsters| | + | |27587-88|1988-2004|M5 x .08 x 10mm ((Thanks to RandallM of the XLFORUM for the dims)) Phillips \\ Round Head Screw (w/ washer)|CV Carb \\ Lower Throttle Bracket Screw|Sportsters| |
| + | |68042-99|2004-|Screw|Map Sensor Screw|Sportsters| | ||
| ===== California (only) Emissions Related ===== | ===== California (only) Emissions Related ===== | ||
| Line 345: | Line 377: | ||
| |8535|1992-2003|Rivet| |Sportsters| | |8535|1992-2003|Rivet| |Sportsters| | ||
| |10057|1986-1987|Clip| |Sportsters| | |10057|1986-1987|Clip| |Sportsters| | ||
| - | |61107-92|1992-2003|Fitting| |Sportsters| | + | |61107-92|1992-2003|Hose Bibb \\ Plastic 90° Elbow|Air Cleaner Fitting|Sportsters| |
| Line 362: | Line 394: | ||
| |4380W|1982-1992|3/8" x 24 x 2" Hex Hd Bolt|Rear Muffler Support to \\ Frame Bolt|Sportsters| | |4380W|1982-1992|3/8" x 24 x 2" Hex Hd Bolt|Rear Muffler Support to \\ Frame Bolt|Sportsters| | ||
| |5440|1991-1998|5/16" x 18 x 3/4" Carriage Bolt|Rear Muffler to Support Bolt|Sportsters| | |5440|1991-1998|5/16" x 18 x 3/4" Carriage Bolt|Rear Muffler to Support Bolt|Sportsters| | ||
| - | |16715-83|1986-2003|5/16" Stud \\ (NC one end, NF the other)|Exhaust to Head Stud|Sportsters| | + | |16715-83|1986-2004|5/16" Stud \\ (NC one end, NF the other)|Exhaust to Head Stud|Sportsters| |
| Line 392: | Line 424: | ||
| |3787|1993-1994|1/4" x 20 x 3/4" Hex Head Bolt|Voltage Regulator Mounting Bolt|Sportsters| | |3787|1993-1994|1/4" x 20 x 3/4" Hex Head Bolt|Voltage Regulator Mounting Bolt|Sportsters| | ||
| |4134|2001-2003|#10-24 x 3/8" Torx Pan Head Screw|Voltage Reg Grounding Screw?|Sportsters| | |4134|2001-2003|#10-24 x 3/8" Torx Pan Head Screw|Voltage Reg Grounding Screw?|Sportsters| | ||
| - | |4329|1995-2003|1/4" x 20 x 3/4" Serrated \\ Flange Hex Head Screw|Voltage Regulator Mounting Bolt|Sportsters| | + | |4329|1995-2004|1/4" x 20 x 3/4" Serrated \\ Flange Hex Head Screw|Voltage Regulator Mounting Bolt|Sportsters| |
| ===== Stator ===== | ===== Stator ===== | ||
| ^{{techtalk:miscres:instruction_sheet_header_4.png?nolink&820|}}||||| | ^{{techtalk:miscres:instruction_sheet_header_4.png?nolink&820|}}||||| | ||
| Line 398: | Line 430: | ||
| |2712|1985-1990|#10-24 x 7/8" Torx Cap Head Screw|Stator to Engine Screw|Sportsters| | |2712|1985-1990|#10-24 x 7/8" Torx Cap Head Screw|Stator to Engine Screw|Sportsters| | ||
| |2720|1991-2001|#10-24 x 1" Torx Cap Head Screw|Stator to Engine Screw|Sportsters| | |2720|1991-2001|#10-24 x 1" Torx Cap Head Screw|Stator to Engine Screw|Sportsters| | ||
| - | |3029|2002-2003|#10-24 x 1-1/8" Torx Head Screw|Stator to Engine Screw|Sportsters| | + | |3029|2002-2004|#10-24 x 1-1/8" Torx Head Screw|Stator to Engine Screw|Sportsters| |
| - | |4091|1991-2003|#10-24 x 1/2" Self Tapping \\ Hex Washer Hex Screw|Stator Wire Cover Screw|Sportsters| | + | |4091|1991-2004|#10-24 x 1/2" Self Tapping \\ Hex Washer Hex Screw|Stator Wire Cover Screw|Sportsters| |
| ===== Headlight ===== | ===== Headlight ===== | ||
| ^{{techtalk:miscres:instruction_sheet_header_4.png?nolink&820|}}||||| | ^{{techtalk:miscres:instruction_sheet_header_4.png?nolink&820|}}||||| | ||
| Line 484: | Line 516: | ||
| ^{{techtalk:miscres:instruction_sheet_header_4.png?nolink&820|}}||||| | ^{{techtalk:miscres:instruction_sheet_header_4.png?nolink&820|}}||||| | ||
| |HD Part#|Year(s) \\ Available|Description|Uses|Models| | |HD Part#|Year(s) \\ Available|Description|Uses|Models| | ||
| - | |3993|1982-2003|1/4" x 20 x 1-1/4" Hex Head Bolt|Ignition Coil \\ to Bracket Bolt|Sportsters Except 1200S| | + | |3480A|2004-|1/4" x 20 x 1-3/4" \\ Knurled Socket Hd Screw|Coil to Bracket Screw|Sportsters| |
| + | |3993|1982-2003|1/4" x 20 x 1-1/4" \\ Hex Head Bolt|Ignition Coil \\ to Bracket Bolt|Sportsters Except 1200S| | ||
| |4820A|1998-1999|1/4" x 20 x 2" Hex \\ Socket Head Screw (grade 8)|Coil to Bracket Screw|1200S| | |4820A|1998-1999|1/4" x 20 x 2" Hex \\ Socket Head Screw (grade 8)|Coil to Bracket Screw|1200S| | ||
| ===== Ignition ===== | ===== Ignition ===== | ||
| - | ^{{techtalk:miscres:instruction_sheet_header_4.png?nolink&820|}}||||| | + | ^{{techtalk:miscres:instruction_sheet_header_4.png?nolink&820|}}|||||| |
| - | |HD Part#|Year(s) \\ Available|Description|Uses|Models| | + | |HD Part#|Year(s) \\ Available|Description|Uses|Models|Pic(s)| |
| |1205|1982-1990|#10-24 x 3/4" Pozidriv \\ Fillister Head Screw|Ignition Module Mounting Screw|Sportsters| | |1205|1982-1990|#10-24 x 3/4" Pozidriv \\ Fillister Head Screw|Ignition Module Mounting Screw|Sportsters| | ||
| |1601|1980-2003|#8-32 x 1/2" Flat Head Screw|Ignition Cover (inner) Screw|Sportsters| | |1601|1980-2003|#8-32 x 1/2" Flat Head Screw|Ignition Cover (inner) Screw|Sportsters| | ||
| Line 494: | Line 527: | ||
| |2362|1997- |#10-24 x 3/4" Flange \\ Hex Head Self Tapping Screw|Ignition Module Mounting Screw|Sportsters| | |2362|1997- |#10-24 x 3/4" Flange \\ Hex Head Self Tapping Screw|Ignition Module Mounting Screw|Sportsters| | ||
| |2611B \\ 2611C|1980-1999 \\ 2000-2003|#10-32 x 3/4" Hex Head Screw|Ignition Rotor Cup Screw|Sportsters| | |2611B \\ 2611C|1980-1999 \\ 2000-2003|#10-32 x 3/4" Hex Head Screw|Ignition Rotor Cup Screw|Sportsters| | ||
| - | |32606-82|1986-2003|Stud|Timer Plate Stud|Sportsters| | + | |32606-82|1986-2003|Stud|Timer Plate Stud|Sportsters|{{ :techtalk:ref:tools:1986-2003_sportster_timer_plate_studs_32606-82_by_harleyguys.jpg?linkonly |Pic1}} ((photo courtesy of Ebay seller, harleyguys [[https://www.ebay.com/str/used2bviperizer2?_trksid=p2047675.l2563|Link to Ebay Store]] ))| |
| ===== Starter / Relay ===== | ===== Starter / Relay ===== | ||
| ^{{techtalk:miscres:instruction_sheet_header_4.png?nolink&820|}}||||| | ^{{techtalk:miscres:instruction_sheet_header_4.png?nolink&820|}}||||| | ||
| Line 502: | Line 535: | ||
| |917|1981-1990|M6 x 42 mm Phillips Head Screw|Starter Housing Screw|Sportsters| | |917|1981-1990|M6 x 42 mm Phillips Head Screw|Starter Housing Screw|Sportsters| | ||
| |:::|1991-1994|:::|:::|XL883| | |:::|1991-1994|:::|:::|XL883| | ||
| - | |928|1991-2003|M5 x 0.8 x 35 \\ Flange Hex Head Bolt|Starter Housing Screw|XL1200| | + | |928|1991-2004|M5 x 0.8 x 35 \\ Flange Hex Head Bolt|Starter Housing Screw|XL1200| |
| - | |929 \\ 929A|1991-1998 \\ 1999-2003|Screw w/ O-ring|Starter End Cover Screw|XL1200| | + | |929 \\ 929A|1991-1998 \\ 1999-2004|Screw w/ O-ring|Starter End Cover Screw|XL1200| |
| |3350|1991-2003|Bolt|Starter Frame End Thru Bolt|XL1200| | |3350|1991-2003|Bolt|Starter Frame End Thru Bolt|XL1200| | ||
| - | |3359|1995-2003|Bolt|Starter Housing Bolt|Sportsters| | + | |3559|1995-2004|Bolt|Starter Housing Thru Bolt|Sportsters| |
| |3401|1986-1990|M6 x 140mm Hex Head Bolt|Starter Housing Screw|Sportsters| | |3401|1986-1990|M6 x 140mm Hex Head Bolt|Starter Housing Screw|Sportsters| | ||
| |:::|1991-1994|:::|:::|XL883| | |:::|1991-1994|:::|:::|XL883| | ||
| Line 511: | Line 544: | ||
| |31666-90|1991-1994|Bolt|Starter Wire Contact Bolt|XL1200| | |31666-90|1991-1994|Bolt|Starter Wire Contact Bolt|XL1200| | ||
| |31667-90|1991-1994|Bolt|Starter Wire Contact Bolt|XL1200| | |31667-90|1991-1994|Bolt|Starter Wire Contact Bolt|XL1200| | ||
| - | |31689-90|1991-2003|M4 x 0.7 x 12 Hex Head Bolt w/ Washer|Starter Cord Clip Bolt|XL1200| | + | |31689-90|1991-2004|M4 x 0.7 x 12 Hex Head Bolt w/ Washer|Starter Cord Clip Bolt|XL1200| |
| - | |45902-00|2001-2003|Screw|Starter Mounting Bolt|Sportsters| | + | |45902-00|2001-2004|Screw|Starter Mounting Screw|Sportsters| |
| |45995-73 \\ 45995-73A \\ 45995-73B|1981-1992 \\ 1993-1997 \\ 1998-2000|3/8" x 24 x 1" Socket Head Bolt ((https://www.denniskirk.com/v-twin-manufacturing/kayaba-fork-damper-tube-screw-set-24-0188.p276276.prd/276276.sku))|Starter Mounting Bolt|Sportsters| | |45995-73 \\ 45995-73A \\ 45995-73B|1981-1992 \\ 1993-1997 \\ 1998-2000|3/8" x 24 x 1" Socket Head Bolt ((https://www.denniskirk.com/v-twin-manufacturing/kayaba-fork-damper-tube-screw-set-24-0188.p276276.prd/276276.sku))|Starter Mounting Bolt|Sportsters| | ||
| Line 519: | Line 552: | ||
| ^{{techtalk:miscres:instruction_sheet_header_4.png?nolink&820|}}||||| | ^{{techtalk:miscres:instruction_sheet_header_4.png?nolink&820|}}||||| | ||
| |HD Part#|Year(s) \\ Available|Description|Uses|Models| | |HD Part#|Year(s) \\ Available|Description|Uses|Models| | ||
| - | |3987|1986-1992 \\ 1995-2003|5/16" x 18 x 3/4" Hex Head Bolt|VOES to Center \\ Engine Mount Bracket Bolt| | + | |3987|1986-1992 \\ 1995-2003|5/16" x 18 x 3/4" Hex Head Bolt|VOES to Top Center \\ Engine Mount Bracket Bolt| |
| + | ===== Crank Position Sensor ===== | ||
| + | ^{{techtalk:miscres:instruction_sheet_header_4.png?nolink&820|}}||||| | ||
| + | |HD Part#|Year(s) \\ Available|Description|Uses|Models| | ||
| + | |3594|2004-|Screw|Crank Position Sensor Screw|Sportsters| | ||
| ====== Clutch ====== | ====== Clutch ====== | ||
| ^{{techtalk:miscres:instruction_sheet_header_4.png?nolink&820|}}||||| | ^{{techtalk:miscres:instruction_sheet_header_4.png?nolink&820|}}||||| | ||
| Line 558: | Line 595: | ||
| \\ | \\ | ||
| ===== Front Forks / Triple Tree ===== | ===== Front Forks / Triple Tree ===== | ||
| - | ^{{techtalk:miscres:instruction_sheet_header_4.png?nolink&820|}}||||| | + | ^{{techtalk:miscres:instruction_sheet_header_4.png?nolink&850|}}|||||| |
| - | |HD Part#|Year(s) \\ Available|Description|Uses|Models| | + | |HD Part#|Year(s) \\ Available|Description|Uses|Models|Pic(s)| |
| |854|1983-1985 \\ L1983-1985 \\ 1986-1987|3/8" x 24 x 1-1/2" Knurled \\ Socket Head Screw|Lower Fork Bracket \\ to Slider Pinch Screw|XLX \\ XR-1000 \\ 883, Hugger| | |854|1983-1985 \\ L1983-1985 \\ 1986-1987|3/8" x 24 x 1-1/2" Knurled \\ Socket Head Screw|Lower Fork Bracket \\ to Slider Pinch Screw|XLX \\ XR-1000 \\ 883, Hugger| | ||
| |855|1986|3/8" x 16 x 2" Knurled \\ Socket Head Screw|Lower Fork Bracket \\ to Slider Pinch Screw|XLH 1100| | |855|1986|3/8" x 16 x 2" Knurled \\ Socket Head Screw|Lower Fork Bracket \\ to Slider Pinch Screw|XLH 1100| | ||
| Line 587: | Line 624: | ||
| |45726-96|1996-2003|Special Plug Bolt Assembly|Slider Plug Bolt|1200S| | |45726-96|1996-2003|Special Plug Bolt Assembly|Slider Plug Bolt|1200S| | ||
| |45782-72A|1962-1987|Helicoil|Fork Bracket Screw Insert|Sportsters| | |45782-72A|1962-1987|Helicoil|Fork Bracket Screw Insert|Sportsters| | ||
| - | |45790-80|1979-1994|M4 X 0.70mm x 6mm \\ JIS Head Screw w/ Washer|Fork Drain Screw|Sportsters| | + | |45790-80|1979-1994|M4 X 0.70mm x 6mm \\ JIS Head Screw w/ Washer|Fork Drain Screw|Sportsters|{{ :techtalk:ref:tools:1979-2003_sportster_fork_drain_screw_by_robison_motorcycles.jpg?linkonly |Pic1}} ((photo courtesy of Ebay seller, Robison Motorcycles [[ https://www.ebay.com/str/robisonmotorcycles?_trksid=p2047675.l2563 |Link to Ebay Store]] ))| |
| - | |:::|1995-1997 \\ 2000-2003|:::|:::|STD, DLX, HUG \\ 1200, 883C, 1200C| | + | |:::|1995-1997 \\ 2000-2003|:::|:::|STD, DLX, HUG \\ 1200, 883C, 1200C|:::| |
| |45998-73|1973-1974 \\ 1979-1987|5/16" x 18 (both ends) Stud|Slider Clamp Stud|Sportsters| | |45998-73|1973-1974 \\ 1979-1987|5/16" x 18 (both ends) Stud|Slider Clamp Stud|Sportsters| | ||
| |45813-03|1979-Up|M4 x 0.7mm × 6mm Screw Kit (chrome)|Fork Drain Screw Kit|Sportsters| | |45813-03|1979-Up|M4 x 0.7mm × 6mm Screw Kit (chrome)|Fork Drain Screw Kit|Sportsters| | ||
| |48143-84| |Pin|Fork Stem Pin \\ (w / spring 48145-84)|HDI Models only| | |48143-84| |Pin|Fork Stem Pin \\ (w / spring 48145-84)|HDI Models only| | ||
| - | |||
| - | |||
| ===== Swingarm ===== | ===== Swingarm ===== | ||
| Line 701: | Line 736: | ||
| |44163-00|2000-2003|10 mm X 1.5 mm X 80 mm Bolt ((Scuba10jdl of the XLFORUM http://xlforum.net/forums/showthread.php?t=1985338)) |Front Brake Caliper \\ Upper Mounting Bolt| | |44163-00|2000-2003|10 mm X 1.5 mm X 80 mm Bolt ((Scuba10jdl of the XLFORUM http://xlforum.net/forums/showthread.php?t=1985338)) |Front Brake Caliper \\ Upper Mounting Bolt| | ||
| |44177-00|2000-2003|Bolt|(F-R) Brake Caliper \\ Bridge Bolt| | |44177-00|2000-2003|Bolt|(F-R) Brake Caliper \\ Bridge Bolt| | ||
| + | |44184-04|2004-2013|Bolt Pin w/ M12-1.25mm threads ((Dariusz of the XLFORUM http://xlforum.net/forums/showthread.php?p=5882377#post5882377)) |Rear Brake Caliper Bolt Pin|Sportsters| | ||
| |44201-82|1982-E1987|5/16" x 24 x 1" Hex Socket Head Bolt|Rear Brake Caliper \\ Mounting Bolt|Sportsters| | |44201-82|1982-E1987|5/16" x 24 x 1" Hex Socket Head Bolt|Rear Brake Caliper \\ Mounting Bolt|Sportsters| | ||
| |44212-82|1982-E1987|Guide Pin Kit|Rear Caliper Guide Pins|Sportsters| | |44212-82|1982-E1987|Guide Pin Kit|Rear Caliper Guide Pins|Sportsters| | ||
