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techtalk:ref:tools803 [2023/11/11 02:43] hippysmack [Fittings] |
techtalk:ref:tools803 [2024/01/24 23:27] hippysmack |
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* Some books show a part extending past the end date for that part's use and is corrected in later year parts books. | * Some books show a part extending past the end date for that part's use and is corrected in later year parts books. | ||
* Most importantly, the parts books show what parts were available at the time the book was written. \\ If a part had a design change and retro'd to earlier years, the newer parts for the updated one will be shown instead of the original ones. \\ Likewise, occasionally there are part numbers for bolts / screws for the same application. \\ It sometimes depends on if you are using the original or an updated part that may require a shorter or longer fastener than the original part required. | * Most importantly, the parts books show what parts were available at the time the book was written. \\ If a part had a design change and retro'd to earlier years, the newer parts for the updated one will be shown instead of the original ones. \\ Likewise, occasionally there are part numbers for bolts / screws for the same application. \\ It sometimes depends on if you are using the original or an updated part that may require a shorter or longer fastener than the original part required. | ||
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===== Pins ===== | ===== Pins ===== | ||
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|24575-52|1958-1972|11/16" x 20 Hex Head Plug|Speedometer Hole - Case Plug|XLC, XLCH|{{ :techtalk:ih:elec:1958-1972_xlch_speedometer_hole_plug_24575-52_by_57harleyrider.jpg?linkonly |Pic1}} ((photo courtesy of Ebay seller, 57harleyrider. [[https://www.ebay.com/str/57harleyrider|Link to Ebay Store]] ))| | |24575-52|1958-1972|11/16" x 20 Hex Head Plug|Speedometer Hole - Case Plug|XLC, XLCH|{{ :techtalk:ih:elec:1958-1972_xlch_speedometer_hole_plug_24575-52_by_57harleyrider.jpg?linkonly |Pic1}} ((photo courtesy of Ebay seller, 57harleyrider. [[https://www.ebay.com/str/57harleyrider|Link to Ebay Store]] ))| | ||
|24576-52|1952- |Straight Solid Metal Plug|Right Crankcase Oil Hole Plug|K Models, Sportsters| | |24576-52|1952- |Straight Solid Metal Plug|Right Crankcase Oil Hole Plug|K Models, Sportsters| | ||
- | |24577-68|1968-1980|Metal Plug|Kicker Shaft Hole Plug|XL, XLH, XLS|{{ :techtalk:ref:oil:fitting_24577-68_kicker_hole_plug_by_57harleyrider.jpg?linkonly |Pic1}} ((photos courtesy of Ebay seller, 57harleyrider. [[https://www.ebay.com/str/57harleyrider|Link to Ebay Store]] )) \\ {{ :techtalk:ref:oil:fitting_24577-68_kicker_hole_plug_by_74_xlh_winchester_va.jpg?linkonly |Pic2}} ((photo by 74_XLH_WINCHESTER_VA of the XLFORUM http://xlforum.net/forums/showthread.php?threadid=727978))| | + | |24577-68|1968-1980|Metal Plug|Kicker Shaft Hole Plug|XL, XLH, XLS|{{ :techtalk:ref:oil:fitting_24577-68_kicker_hole_plug_by_57harleyrider.jpg?linkonly |Pic1}} ((photos courtesy of Ebay seller, 57harleyrider. [[https://www.ebay.com/str/57harleyrider|Link to Ebay Store]] )) \\ {{ :techtalk:ref:oil:fitting_24577-68_kicker_hole_plug_by_74_xlh_winchester_va.jpg?linkonly |Pic2}} ((photo by 74_XLH_WINCHESTER_VA of the XLFORUM https://www.xlforum.net/forum/sportster-motorcycle-forum/sportster-motorcycle-era-specific-and-model-specific/ironhead-sportster-motorcycle-talk-1957-1985/90145-kicker-install-on-a-74-xlh?threadid=727978))| |
|:::|HD genuine replacement plug is knurled on the outside.||||:::| | |:::|HD genuine replacement plug is knurled on the outside.||||:::| | ||
|25221-77|1977-1978 \\ 1979-E1981|Rubber Plug|Gearcase Cover Bumper Stem|XLCR \\ XL, XLS|{{ :techtalk:ih:engmech:1977-e1981_cam_cover_rubber_plug_25221-77_by_robison_motorcycles.jpg?linkonly |Pic}} ((photo courtesy of Ebay seller, Robison Motorcycles [[ https://www.ebay.com/str/robisonmotorcycles?_trksid=p2047675.l2563 |Link to Ebay Store]] ))| | |25221-77|1977-1978 \\ 1979-E1981|Rubber Plug|Gearcase Cover Bumper Stem|XLCR \\ XL, XLS|{{ :techtalk:ih:engmech:1977-e1981_cam_cover_rubber_plug_25221-77_by_robison_motorcycles.jpg?linkonly |Pic}} ((photo courtesy of Ebay seller, Robison Motorcycles [[ https://www.ebay.com/str/robisonmotorcycles?_trksid=p2047675.l2563 |Link to Ebay Store]] ))| | ||
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^{{techtalk:miscres:instruction_sheet_header_4.png?nolink&850|}}|||||| | ^{{techtalk:miscres:instruction_sheet_header_4.png?nolink&850|}}|||||| | ||
|HD Part#|Year(s) \\ Available|Description|Uses|Models|Pic(s)| | |HD Part#|Year(s) \\ Available|Description|Uses|Models|Pic(s)| | ||
- | |9851|L1955- \\ \\ 1954-1979 \\ \\ 1954-1963 \\ 1954-1970|5/16"-32 Straight \\ Grease (Zerk) Fitting ((The Doctor71 of the XLFORUM http://xlforum.net/forums/showthread.php?t=1671259))|Shifter Shaft Grease Fitting \\ Brake Pedal \\ Kicker Grease Fitting \\ Rear Hub Grease Fitting \\ Front Hub Grease Fitting \\ Seat Bar Grease Fitting|KH, Sportsters| | + | |9851|L1955- \\ \\ 1954-1979 \\ \\ 1954-1963 \\ 1954-1970|5/16"-32 Straight \\ Grease (Zerk) Fitting ((The Doctor71 of the XLFORUM https://www.xlforum.net/forum/sportster-motorcycle-forum/sportster-motorcycle-era-specific-and-model-specific/ironhead-sportster-motorcycle-talk-1957-1985/156030-grease-fitting-size?t=1671259))|Shifter Shaft Grease Fitting \\ Brake Pedal \\ Kicker Grease Fitting \\ Rear Hub Grease Fitting \\ Front Hub Grease Fitting \\ Seat Bar Grease Fitting|KH, Sportsters|{{:techtalk:ref:oil:fitting_9851_grease_fitting_1954-1979_k_model_and_sportster.jpg?linkonly|Pic}}| |
|24633-77|1977-1978|Piping Assembly|Crankcase Breather Valve|Sportsters| | |24633-77|1977-1978|Piping Assembly|Crankcase Breather Valve|Sportsters| | ||
|24912-52A|1954-1976|5/16" Tubing \\ with 24918-52 Fitting|Crankcase Vent Tube|KH, Sportsters| | |24912-52A|1954-1976|5/16" Tubing \\ with 24918-52 Fitting|Crankcase Vent Tube|KH, Sportsters| | ||
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|:::|Replaced by 63610-70 in 1971||||:::| | |:::|Replaced by 63610-70 in 1971||||:::| | ||
|26420-57|1957-1976|7/16"-24 NF x 1/8"-27 NPT \\ Nipple|Oil Pump Pressure Switch|Sportsters| | | |26420-57|1957-1976|7/16"-24 NF x 1/8"-27 NPT \\ Nipple|Oil Pump Pressure Switch|Sportsters| | | ||
- | |:::|Some say the pump side is 7-16"x24, one says M12x1. ((bustert of the XLFORUM http://xlforum.net/forums/showthread.php?t=2012025&page=2)) ((7-16" (.4375) x 24 TPI or converted to metric as; = 11.1125mm x 1.057mm (1/24 = 0.0416" or 1.05664mm). M12x1 = 12mm x 1mm so the 2 threads are close but they are not interchangeable. - Hippysmack)) \\ It's best to use a SAE and metric thread gauge on your particular fitting to be sure.||||:::| | + | |:::|Some say the pump side is 7-16"x24, one says M12x1. ((bustert of the XLFORUM https://www.xlforum.net/forum/sportster-motorcycle-forum/sportster-motorcycle-era-specific-and-model-specific/ironhead-sportster-motorcycle-talk-1957-1985/188994-lets-talk-oil-pumps/page2?t=2012025&page=2)) ((7-16" (.4375) x 24 TPI or converted to metric as; = 11.1125mm x 1.057mm (1/24 = 0.0416" or 1.05664mm). M12x1 = 12mm x 1mm so the 2 threads are close but they are not interchangeable. - Hippysmack)) \\ It's best to use a SAE and metric thread gauge on your particular fitting to be sure.||||:::| |
|26496-75|1977-1981|1/8"-27 NPT to 3/8" \\ Hose Barb 90° Fitting|Oil Pump Return to \\ Oil Tank Fitting|Sportsters|{{ :techtalk:ref:oil:fitting_26496-75_by_hippysmack.jpg?linkonly |Pic1}} ((photo by Hippysmack))| | |26496-75|1977-1981|1/8"-27 NPT to 3/8" \\ Hose Barb 90° Fitting|Oil Pump Return to \\ Oil Tank Fitting|Sportsters|{{ :techtalk:ref:oil:fitting_26496-75_by_hippysmack.jpg?linkonly |Pic1}} ((photo by Hippysmack))| | ||
|:::|L1983-1985|:::|Oil Pump Fitting \\ Return to Oil Tank|Sportsters|:::| | |:::|L1983-1985|:::|Oil Pump Fitting \\ Return to Oil Tank|Sportsters|:::| | ||
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|:::|1978 \\ 1980-1981|:::|(F) Brake Line to Tee Fitting|Sportsters|:::| | |:::|1978 \\ 1980-1981|:::|(F) Brake Line to Tee Fitting|Sportsters|:::| | ||
|:::|1978-1979|:::|(R) Master Cyl Brake Line Fitting|Sportsters|:::| | |:::|1978-1979|:::|(R) Master Cyl Brake Line Fitting|Sportsters|:::| | ||
- | |43308-78|1978-E1979|(FM) AN3 (3/8"-24) \\ Inverted Flare Tee ((ericfreeman of the XLFORUM http://xlforum.net/forums/showthread.php?t=667563&page=3))|Front Brake Line Tee|Sportsters|{{ :techtalk:ih:wheels:fitting_43308-78_brake_line_tee_by_robisonmotorcycles.jpg?linkonly |Pic1}} ((photos courtesy of Ebay seller, Robison Motorcycles [[ https://www.ebay.com/str/robisonmotorcycles?_trksid=p2047675.l2563 |Link to Ebay Store]] ))| | + | |43308-78|1978-E1979|(FM) AN3 (3/8"-24) \\ Inverted Flare Tee ((ericfreeman of the XLFORUM https://www.xlforum.net/forum/sportster-motorcycle-forum/sportster-motorcycle-era-specific-and-model-specific/ironhead-sportster-motorcycle-talk-1957-1985/86228-gimme-a-break-er-some-brakes/page3?t=667563&page=3))|Front Brake Line Tee|Sportsters|{{ :techtalk:ih:wheels:fitting_43308-78_brake_line_tee_by_robisonmotorcycles.jpg?linkonly |Pic1}} ((photos courtesy of Ebay seller, Robison Motorcycles [[ https://www.ebay.com/str/robisonmotorcycles?_trksid=p2047675.l2563 |Link to Ebay Store]] ))| |
|44141-77|1979-1981|Brass Fitting|Rear Caliper Brake Hose Fitting \\ Flare to Inverted Flare Insert|Sportsters|{{ :techtalk:ih:wheels:brake_caliper_hose_insert_44141-77_by_sum-body1.jpg?linkonly |Pic1}} ((photos courtesy of Ebay seller, Sum-body's Harley Parts, [[https://www.ebay.com/str/sumbodysharleyparts|Link to Ebay Store]] ))| | |44141-77|1979-1981|Brass Fitting|Rear Caliper Brake Hose Fitting \\ Flare to Inverted Flare Insert|Sportsters|{{ :techtalk:ih:wheels:brake_caliper_hose_insert_44141-77_by_sum-body1.jpg?linkonly |Pic1}} ((photos courtesy of Ebay seller, Sum-body's Harley Parts, [[https://www.ebay.com/str/sumbodysharleyparts|Link to Ebay Store]] ))| | ||
|44287-77|1979|Brass Tee (1M, 2FM)|Rear Brake Line Tee|Sportsters|{{ :techtalk:ih:wheels:1979_sportster_rear_brake_line_tee_44287-77_by_jrsvintageharley1990.jpg?linkonly |Pic1}} ((photo courtesy of Ebay seller, jrsvintageharley1990. [[https://www.ebay.com/str/jrsvintageharleyparts?_trksid=p2047675.l2563|Link to Ebay Store]] ))| | |44287-77|1979|Brass Tee (1M, 2FM)|Rear Brake Line Tee|Sportsters|{{ :techtalk:ih:wheels:1979_sportster_rear_brake_line_tee_44287-77_by_jrsvintageharley1990.jpg?linkonly |Pic1}} ((photo courtesy of Ebay seller, jrsvintageharley1990. [[https://www.ebay.com/str/jrsvintageharleyparts?_trksid=p2047675.l2563|Link to Ebay Store]] ))| | ||
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|63525-67|1970-1976|1/8"-27 NPT (M to FM) \\ 90° Elbow (hex body)|Oil Return Fitting \\ on Right Case|XLCH|{{ :techtalk:ref:oil:fitting_63525-67_oil_return_elbow_half_by_sum-body1_pic1.jpg?linkonly |Pic1}} ((photo courtesy of Ebay seller, Sum-body's Harley Parts, [[https://www.ebay.com/str/sumbodysharleyparts|Link to Ebay Store]] )) \\ {{ :techtalk:ref:oil:fitting_63525-67_oil_return_elbow_half_by_sum-body1_pic2.jpg?linkonly |Pic2}} ((photo courtesy of Ebay seller, Sum-body's Harley Parts, [[https://www.ebay.com/str/sumbodysharleyparts|Link to Ebay Store]] ))| | |63525-67|1970-1976|1/8"-27 NPT (M to FM) \\ 90° Elbow (hex body)|Oil Return Fitting \\ on Right Case|XLCH|{{ :techtalk:ref:oil:fitting_63525-67_oil_return_elbow_half_by_sum-body1_pic1.jpg?linkonly |Pic1}} ((photo courtesy of Ebay seller, Sum-body's Harley Parts, [[https://www.ebay.com/str/sumbodysharleyparts|Link to Ebay Store]] )) \\ {{ :techtalk:ref:oil:fitting_63525-67_oil_return_elbow_half_by_sum-body1_pic2.jpg?linkonly |Pic2}} ((photo courtesy of Ebay seller, Sum-body's Harley Parts, [[https://www.ebay.com/str/sumbodysharleyparts|Link to Ebay Store]] ))| | ||
|63526-57|1957-1978 \\ 1958-E1962|1/8"-27 to Tube Fitting|Oil Tank Vent Line Fitting|XL, XLH \\ XLCH| | |63526-57|1957-1978 \\ 1958-E1962|1/8"-27 to Tube Fitting|Oil Tank Vent Line Fitting|XL, XLH \\ XLCH| | ||
- | |:::|1957-1985|1/8"-27 x 3/16" O.D. ((brucstoudt of the XLFORUM http://xlforum.net/forums/showthread.php?t=1961426))|Rocker Box Oil Line Connector| | + | |:::|1957-1985|1/8"-27 x 3/16" O.D. ((brucstoudt of the XLFORUM https://www.xlforum.net/forum/sportster-motorcycle-forum/sportster-motorcycle-era-specific-and-model-specific/ironhead-sportster-motorcycle-talk-1957-1985/182061-stock-rocker-oil-line-inside-diameter?t=1961426))|Rocker Box Oil Line Connector| |
|63527-57|1957-1978|Compression Nut|Rocker Box Oil \\ Line Fitting Nut|Sportsters| | |63527-57|1957-1978|Compression Nut|Rocker Box Oil \\ Line Fitting Nut|Sportsters| | ||
|:::|Replaced by 63527-57A in 1979|||| | |:::|Replaced by 63527-57A in 1979|||| | ||
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^{{techtalk:miscres:instruction_sheet_header_4.png?nolink&850|}}||||| | ^{{techtalk:miscres:instruction_sheet_header_4.png?nolink&850|}}||||| | ||
|HD Part#|Year(s) \\ Available|Description|Uses|Models| | |HD Part#|Year(s) \\ Available|Description|Uses|Models| | ||
- | |N/A| |#8 x 1-1/2 Screw|Voltage Regulator Cap Screw ((brucstoudt of the XLFORUM http://xlforum.net/forums/showthread.php?t=1677718&page=5))|XLCH| | + | |N/A| |#8 x 1-1/2 Screw|Voltage Regulator Cap Screw ((brucstoudt of the XLFORUM https://www.xlforum.net/forum/sportster-motorcycle-forum/sportster-motorcycle-era-specific-and-model-specific/ironhead-sportster-motorcycle-talk-1957-1985/156767-voltage-regulator-mounting-and-fasteners/page5?t=1677718&page=5))|XLCH| |
|1063 \\ 1063W|1952-1964|#8-32 x 3/8" Fillister Head Screw \\ (NC, White)|Voltage Regulator Terminal Screw|K Models, Sportsters| | |1063 \\ 1063W|1952-1964|#8-32 x 3/8" Fillister Head Screw \\ (NC, White)|Voltage Regulator Terminal Screw|K Models, Sportsters| | ||
|:::|1954-1964|:::|Voltage Regulator Terminal Screw|K Models, Sportsters| | |:::|1954-1964|:::|Voltage Regulator Terminal Screw|K Models, Sportsters| | ||
Line 1966: | Line 1965: | ||
|56154-52|1952-1972|1/2" x 20 x 2-7/8" Hex Head Bolt|Handlebar Mounting Screw|K Models, Sportsters| | |56154-52|1952-1972|1/2" x 20 x 2-7/8" Hex Head Bolt|Handlebar Mounting Screw|K Models, Sportsters| | ||
|56240-47|1953|Screw|Grip Retainer Screw|K| | |56240-47|1953|Screw|Grip Retainer Screw|K| | ||
- | |56276-31|1952-1978|#10-32x 1/4" Set Screw ((Bretton of the XLFORUM http://xlforum.net/forums/showthread.php?p=5932631)) |Coil Plug Set Screw|KH, XL, XLH| | + | |56276-31|1952-1978|#10-32x 1/4" Set Screw ((Bretton of the XLFORUM https://www.xlforum.net/forum/sportster-motorcycle-forum/sportster-motorcycle-era-specific-and-model-specific/ironhead-sportster-motorcycle-talk-1957-1985/203462-thread-size-for-56276-31#post5932631)) |Coil Plug Set Screw|KH, XL, XLH| |
|56397-74|1974-1983|Knurled Screw|Throttle Control Adj Screw|XLH, XLCH, XLS| | |56397-74|1974-1983|Knurled Screw|Throttle Control Adj Screw|XLH, XLCH, XLS| | ||
|56402-83 \\ 56402-83A|1979-1990|Screw|Throttle Adj Screw \\ (from grip kits \\ 56397-83 or 56397-74B)|Sportsters| | |56402-83 \\ 56402-83A|1979-1990|Screw|Throttle Adj Screw \\ (from grip kits \\ 56397-83 or 56397-74B)|Sportsters| |