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techtalk:ref:engmech05f [2021/06/19 02:31]
hippysmack [Installing a Buell Rocker Box / Breather System on an Evo Sportster]
techtalk:ref:engmech05f [2021/06/19 02:53]
hippysmack [Installing a Buell XB Rocker Box / Breather System on an Evo Sportster]
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 ====== REF: Engine Mechanicals - Sub-05F ====== ====== REF: Engine Mechanicals - Sub-05F ======
-====== Installing a Buell Rocker Box / Breather System on an Evo Sportster ======+====== Installing a Buell XB Rocker Box / Breather System on an Evo Sportster ======
  
 {{techtalk:​ref:​engmech:​buell_xb_rocker_boxes-breathers_by_rubine.jpg?​direct&​300|}} ((photo by rubine of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​t=42202&​highlight=buell&​page=4)) \\ {{techtalk:​ref:​engmech:​buell_xb_rocker_boxes-breathers_by_rubine.jpg?​direct&​300|}} ((photo by rubine of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​t=42202&​highlight=buell&​page=4)) \\
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 Considerations:​ \\ Considerations:​ \\
-  * 1991-2003 Sportsters will get rid of the middle spacer, eliminating one more gasket that could leak. \\ +  * 1991-2003 Sportsters will get rid of the middle spacer ​and umbrella valve, eliminating one more gasket that could leak. \\ 
-  * On 2004-up Sportsters, after removing the fuel tank, you might want to consider removing the top and front tie bars and the front motor mount. \\ (to rotate the engine down away from the frame to give you more space to work in) \\ Don’t forget to put a jack under the engine so it doesn’t drop on you when you undo the front motor mount. \\ Slowly lower the engine using the jack until the motor mount gets close to the front tie bar frame member. ((http://​thex1files.com/​External/​XBRockerCovers.htm)) \\ On 2004-up, you may have to shave off some areas around the motor mounts to gain clearance for the covers. \\ Depending on your fuel tank, you may want to point the breathers towards the rear of the bike. +  * On 2004-up Sportsters, after removing the fuel tank, you might want to consider removing the top and front tie bars and the front motor mount. \\ (to rotate the engine down away from the frame to give you more space to work in) \\ Don’t forget to put a jack under the engine so it doesn’t drop on you when you undo the front motor mount. \\ Slowly lower the engine using the jack until the motor mount gets close to the front tie bar frame member. ((http://​thex1files.com/​External/​XBRockerCovers.htm)) \\ On 2004-up, you may have to shave off some areas around the motor mounts to gain clearance for the covers. \\ Depending on your fuel tank, you may want to point the breathers towards the rear of the bike
 +  * The breather valve is not a PCV valve but rather a regular 91-03 umbrella valve, [[techtalk:​evo:​engmech07#​buell_xb_type_breather_valve|Click Here]] for more details on the valve. 
 +  * The breathers reside higher up on the boxes and should run a little cooler than the OEM Sportster umbrella system (may last longer). 
 +  * You know longer have to deal with the hoses coming off the heads as an upgrade to your breather venting system. 
 +  * You have to run vent hoses either to the air cleaner or somewhere else. Do not put a filter on the end of the hose. 
 +  * Most importantly,​ this upgrade WILL NOT STOP the occasional drips and condensation out the vent hose as that is an inherent symptom of the machine.
  
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