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techtalk:ih:engmech04 [2021/11/05 23:17] hippysmack [Pushrod Tubes] |
techtalk:ih:engmech04 [2022/10/05 22:57] hippysmack [Rocker Box Gaskets] |
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Rocker covers are all the same technically from 1957 to 1985. ((IronMick of the XLFORUM http://xlforum.net/forums/showthread.php?t=2073162)) \\ | Rocker covers are all the same technically from 1957 to 1985. ((IronMick of the XLFORUM http://xlforum.net/forums/showthread.php?t=2073162)) \\ | ||
- | Different part numbers are a different finish or style. \\ | + | Different part numbers are a different finish or style. The should be no concerns about mixing ones from different years respectively per side. \\ |
- | The should be no concerns about mixing ones from different years respectively per side. \\ | + | |
- | There is, however, a front and a rear.\\ It has to do with the location of the oil feed lines. ((brucstoudt of the XLFORUM http://xlforum.net/forums/showthread.php?t=2073162)) \\ | + | There is, however, a front and a rear. It has to do with the location of the oil feed lines. ((brucstoudt of the XLFORUM http://xlforum.net/forums/showthread.php?t=2073162)) \\ |
The front box has the hole to the rear. The rear box has the hole to the front. \\ | The front box has the hole to the rear. The rear box has the hole to the front. \\ | ||
+ | ^{{techtalk:miscres:instruction_sheet_header_4.png?nolink&840|}}||| | ||
+ | | 1957-1985 Sportster Rocker Boxes ||| | ||
|Year Model| Part Number || | |Year Model| Part Number || | ||
|:::|Front|Rear| | |:::|Front|Rear| | ||
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{{:techtalk:ih:engmech:74_xlh_rocker_box_by_the_doctor71.jpg?direct&300|}} ((photo by The Doctor71 of the XLFORUM http://xlforum.net/forums/showthread.php?t=1946888)) \\ | {{:techtalk:ih:engmech:74_xlh_rocker_box_by_the_doctor71.jpg?direct&300|}} ((photo by The Doctor71 of the XLFORUM http://xlforum.net/forums/showthread.php?t=1946888)) \\ | ||
- | ===== 57-70 ===== | + | ===== 1957-1970 ===== |
| Rocker boxes from a 68 XLCH. ((photos by ChefRex of the XLFORUM http://xlforum.net/forums/showthread.php?page=2&t=1946888)) ||| | | Rocker boxes from a 68 XLCH. ((photos by ChefRex of the XLFORUM http://xlforum.net/forums/showthread.php?page=2&t=1946888)) ||| | ||
|{{:techtalk:ih:engmech:68_rocker_boxes_1_by_chefrex.jpg?direct&300|}}|{{:techtalk:ih:engmech:68_rocker_boxes_2_by_chefrex.jpg?direct&300|}}|{{:techtalk:ih:engmech:68_rocker_boxes_3_by_chefrex.jpg?direct&300|}}| | |{{:techtalk:ih:engmech:68_rocker_boxes_1_by_chefrex.jpg?direct&300|}}|{{:techtalk:ih:engmech:68_rocker_boxes_2_by_chefrex.jpg?direct&300|}}|{{:techtalk:ih:engmech:68_rocker_boxes_3_by_chefrex.jpg?direct&300|}}| | ||
- | ===== 71-85 (except XLX) ===== | + | ===== 1971-1985 (except XLX) ===== |
The 71 up have a thicker rib across the pushrod side and most people feel they're more rigid. ((mrmom9r of the XLFORUM http://xlforum.net/forums/showthread.php?t=1682099&highlight=splitting+rocker+box)) \\ | The 71 up have a thicker rib across the pushrod side and most people feel they're more rigid. ((mrmom9r of the XLFORUM http://xlforum.net/forums/showthread.php?t=1682099&highlight=splitting+rocker+box)) \\ | ||
They do look better under a strobe light than the early ones. \\ | They do look better under a strobe light than the early ones. \\ | ||
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|{{:techtalk:ih:engmech:71-85_rocker_boxes_4_by_sc72.jpg?direct&250|}}|{{:techtalk:ih:engmech:71-85_rocker_boxes_3_by_sc72.jpg?direct&250|}}|{{:techtalk:ih:engmech:71-85_rocker_boxes_2_by_sc72.jpg?direct&250|}}| | |{{:techtalk:ih:engmech:71-85_rocker_boxes_4_by_sc72.jpg?direct&250|}}|{{:techtalk:ih:engmech:71-85_rocker_boxes_3_by_sc72.jpg?direct&250|}}|{{:techtalk:ih:engmech:71-85_rocker_boxes_2_by_sc72.jpg?direct&250|}}| | ||
|{{:techtalk:ih:engmech:71-85_rocker_boxes_1_by_sc72.jpg?direct&250|}}|{{:techtalk:ih:engmech:71-85_rocker_boxes_5_by_sc72.jpg?direct&250|}}|{{:techtalk:ih:engmech:71-85_rocker_boxes_6_by_sc72.jpg?direct&250|}}| | |{{:techtalk:ih:engmech:71-85_rocker_boxes_1_by_sc72.jpg?direct&250|}}|{{:techtalk:ih:engmech:71-85_rocker_boxes_5_by_sc72.jpg?direct&250|}}|{{:techtalk:ih:engmech:71-85_rocker_boxes_6_by_sc72.jpg?direct&250|}}| | ||
+ | |||
+ | ===== Rocker Box Gaskets ===== | ||
+ | 1957-1969 Sportsters did not come factory with rocker box gaskets. \\ | ||
+ | Instead, a layer of silver paint was applied between each rocker box and head for sealing. \\ | ||
+ | In 1970, a gasket (17536-70) was introduced and retros back to 1957 models. The same gasket is used on each rocker box (2 required). \\ | ||
+ | |||
+ | {{:techtalk:ih:engmech:1957-1985_sportster_rocker_box_gaskets_17536-70_by_jrsvintageharley1990.jpg?direct&400|}} ((photo courtesy of Ebay seller, jrsvintageharley1990. [[https://www.ebay.com/str/jrsvintageharleyparts?_trksid=p2047675.l2563|Link to Ebay Store]] )) \\ | ||
+ | |||
====== Rocker Arms ====== | ====== Rocker Arms ====== | ||
| Rocker arms on a 69 XLH ((photos by austinshovel of the XLFORUM http://xlforum.net/forums/showthread.php?t=1913766&highlight=rocker+arm+bushings)) || | | Rocker arms on a 69 XLH ((photos by austinshovel of the XLFORUM http://xlforum.net/forums/showthread.php?t=1913766&highlight=rocker+arm+bushings)) || | ||
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====== Pushrod Tubes ====== | ====== Pushrod Tubes ====== | ||
- | **Pushrod tube orientation by Dr Dick** ((http://xlforum.net/forums/showpost.php?p=3855693&postcount=11)) \\ | + | ===== Pushrod Tube Orientation ===== |
+ | The 1959-1969 Service manual has an (errored) illustration of the pushrod tube assembly. \\ | ||
+ | The illustration shows the bottom tube upside down with the flared end facing the tappet block. \\ | ||
+ | This is incorrect and has been corrected in the 1970-1978 as well as the 1979-1985 service manuals. \\ | ||
+ | The flat end goes down and the flared end goes up. \\ | ||
+ | |||
+ | And here is why. (Pushrod tube orientation by Dr Dick) ((http://xlforum.net/forums/showpost.php?p=3855693&postcount=11)) \\ | ||
Pushrod tubes seal in 3 places. 2 of those, the upper and lower corks, seal on their flat faces. \\ | Pushrod tubes seal in 3 places. 2 of those, the upper and lower corks, seal on their flat faces. \\ | ||
Now think about the center cork. What does it seal? \\ | Now think about the center cork. What does it seal? \\ |