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techtalk:evo:wheels02 [2020/06/24 23:46]
hippysmack [Sub-Documents]
techtalk:evo:wheels02 [2021/01/22 03:48]
hippysmack [Sub-Documents]
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   * 1981 and earlier front master cylinders should have some free play.   * 1981 and earlier front master cylinders should have some free play.
   * 1982 and later do not. The internals are held in place by a seal ring.   * 1982 and later do not. The internals are held in place by a seal ring.
 +
 +  * Prior to 2004, there were only two thread pitches for EVO / TC88 models. ((psycho69 of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​t=824722)) \\ They were 3/​8"​-24,​ commonly known as 10mm, and 7/​16"​-24,​ commonly known as 12mm. \\ (12mm is symbolic only, actual bore size is 11.2mm) \\ With the introduction of the 2004 XLH (Sportster) models things changed. \\ XL883, XL883C, and XL1200C models use 10mm x 1.25thread on both the front and rear master cylinders and calipers. \\ The XL1200R uses a 12mm x 1.5 thread on the front master cylinder and 10mm x 1.25 on the rear master cylinder, and front and rear calipers. \\ Only 2004-2006 models use true metric bolts. All other models have not changed.
  
 |  Front Master Cylinder part numbers and bore sizes. ((whittlebeast of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​p=1340667#​post1340667)) ((Screw Loose Dan of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​t=847430)) ((1986-up Sportster Parts Catalogs)) ​ ||||||||| |  Front Master Cylinder part numbers and bore sizes. ((whittlebeast of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​p=1340667#​post1340667)) ((Screw Loose Dan of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​t=847430)) ((1986-up Sportster Parts Catalogs)) ​ |||||||||
 |Master \\ Cylinder|Year|Model|Bore|Rebuild \\ Kit(s)|Fluid|Banjo \\ Size|Single / \\ Dual \\ Discs|Caliper \\  Pistons \ \\ Area| |Master \\ Cylinder|Year|Model|Bore|Rebuild \\ Kit(s)|Fluid|Banjo \\ Size|Single / \\ Dual \\ Discs|Caliper \\  Pistons \ \\ Area|
-|**45019-85**|L1985 ​\\ 1986-1991 \\ 1986-1991 \\ 1986-1991 \\ 1986-1987 \\ 1988-1991|XL, XLS, XLX \\ 883 \\ 883 Hugger \\ 883 Deluxe \\ 1100 \\ 1200|5/​8"​|45069-84 \\ 45072-87|DOT 5|86-E90 \\ 3/8"x24 \\ L90-91 \\ 7/16"​x24|Single|1 \\ Kelsey Hayes|+|**45019-85**|L1985-1986|All Models|5/​8"​|45069-84 \\ 45072-87|DOT 5|3/​8"​x24|Single|1 \\ Kelsey Hayes|
 |:::|Note: OEM on 1986, 1989-1991 domestic models and 1987 HDI models. \\ Replacement master for '​87-'​88 Sportsters. \\ Rebuild kit 45069-84 includes body, kit 45072-87 comes without body.|||||||| |:::|Note: OEM on 1986, 1989-1991 domestic models and 1987 HDI models. \\ Replacement master for '​87-'​88 Sportsters. \\ Rebuild kit 45069-84 includes body, kit 45072-87 comes without body.||||||||
-|**45025-87**|1987-1988 \\ 1987-1988 \\ 1987-1988 \\ 1987 \\ 1988|883 \\ 883 Hugger \\ 883 Deluxe \\ 1100 \\ 1200|5/​8"​|45072-87|DOT 5|3/8"​x24|Single|1 \\ Kelsey Hayes| +|**45025-87**|1987|All Models|5/​8"​|45072-87|DOT 5|3/​8"​x24|Single|1 ​\\ Kelsey Hayes| 
-|**45019-85A**|1992|883 \\ 883 Hugger \\ 883 Deluxe \\ 1200|5/​8"​|45072-87|DOT 5|7/​16"​x24|Single|1 \\ Kelsey Hayes|+|:::|1988|All Models|5/​8"​|45072-87|DOT 5|7/​16"​x24|Single|1 ​\\ Kelsey Hayes| 
 +|**45019-85**|1989-1991|All Models|5/​8"​|45072-87|DOT 5|7/16"​x24|Single|1 \\ Kelsey Hayes| 
 +|**45019-85A**|1992|All Models|5/​8"​|45072-87|DOT 5|7/​16"​x24|Single|1 \\ Kelsey Hayes
 +|:::|**This version is retro for 1984-1991 Models**||||||||
 |**45019-93**|1993-1995|883 \\ 883 Hugger \\ 883 Deluxe \\ 1200|5/​8"​ ((fourteen of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​s=8aae2a12442e258eb794f3891014d30e&​t=857371&​page=3))|45072-87|DOT 5|7/​16“x24|Single|1 \\ Kelsey Hayes| |**45019-93**|1993-1995|883 \\ 883 Hugger \\ 883 Deluxe \\ 1200|5/​8"​ ((fourteen of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​s=8aae2a12442e258eb794f3891014d30e&​t=857371&​page=3))|45072-87|DOT 5|7/​16“x24|Single|1 \\ Kelsey Hayes|
-|**45013-96** \\ \\ **45013-96D**|1996-2000|1200S|11/​16"​|45072-96 \\ 45072-96A \\ 45072-96C|DOT 5|3/​8"​x24|Dual|2 x 39mm \\ Kelsey Hayes| +|**45013-96** \\ \\ **45013-96D**|1996-1999|1200S|11/​16"​|45072-96 \\ 45072-96A \\ 45072-96C|DOT 5|3/​8"​x24|Dual|2 x 39mm \\ Kelsey Hayes| 
-|:::|:::|:::​|:::​|:::​|:::​|:::​|:::​|8 x 33mm| +|:::|2000|:::​|:::​|:::​|:::​|:::​|:::​|8 x 33mm| 
-|**45019-96** \\ \\ **45019-96D**|1996-2001|883 \\ 883 Hugger \\ 883C \\ 1200 \\ 1200C|9/​16"​|45006-96 \\ 45006-96A \\ 45006-96C|DOT 5|7/​16“x24|Single|1 \\ Kelsey Hayes| +|**45019-96** \\ \\ **45019-96D**|1996-1999|883 \\ 883 Hugger \\ 883C \\ 1200 \\ 1200C|9/​16"​|45006-96 \\ 45006-96A \\ 45006-96C|DOT 5|7/​16“x24|Single|1 \\ Kelsey Hayes| 
-|:::|:::|:::​|:::​|:::​|:::​|:::​|:::​|4 x 33mm|+|:::|2000|:::​|:::​|:::​|:::​|:::​|:::​|4 x 33mm|
 |**45013-96A**|2001-2002 \\ 2002|1200S \\ 883R|11/​16"​|45072-96A|DOT 5|3/​8"​x24|Dual|8 x 33mm ((Randy_rots of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​t=1815643)) \\ Kelsey Hayes| |**45013-96A**|2001-2002 \\ 2002|1200S \\ 883R|11/​16"​|45072-96A|DOT 5|3/​8"​x24|Dual|8 x 33mm ((Randy_rots of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​t=1815643)) \\ Kelsey Hayes|
 |**45019-96A**|2002|883 \\ 883 Hugger \\ 883C \\ 883R \\ 1200 \\ 1200C|9/​16"​|45006-96A|DOT 5|7/​16"​x24|Single|4 x 33mm ((Randy_rots of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​t=1815643)) \\ Kelsey Hayes| |**45019-96A**|2002|883 \\ 883 Hugger \\ 883C \\ 883R \\ 1200 \\ 1200C|9/​16"​|45006-96A|DOT 5|7/​16"​x24|Single|4 x 33mm ((Randy_rots of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​t=1815643)) \\ Kelsey Hayes|
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 ==== Sub-Documents ==== ==== Sub-Documents ====
   * [[techtalk:​evo:​wheels02l|Rear Master Cylinder Identification]]   * [[techtalk:​evo:​wheels02l|Rear Master Cylinder Identification]]
-  * [[techtalk:​evo:​wheels02r|Known issues with the 2004-2007 Style Master Cylinder]] \\ \\+  * [[techtalk:​evo:​wheels02r|Known issues with the 2004-2007 Style Rear Master Cylinder]] \\ \\
  
   * 1982-E1987 master cylinders have aluminum bodies and require a minimum of 1/32” free play. \\ They all had a 5/8" bore.   * 1982-E1987 master cylinders have aluminum bodies and require a minimum of 1/32” free play. \\ They all had a 5/8" bore.
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 ====== Brake Pads ====== ====== Brake Pads ======
 +
 +**87-late thru 1999 Brake Pads**
 +
 +**Front**
 +
 +
 +\\
 +
 +**Rear**
 +
 +{{:​techtalk:​evo:​wheels:​94-rear-brakepad-1.jpg?​400|}}{{:​techtalk:​evo:​wheels:​94-rear-brakepad-3.jpg?​400|}}((Pics & Annotation by IXL2Relax of the XLForum.net))\\
 +{{:​techtalk:​evo:​wheels:​94-rear-brakepad-2.jpg?​400|}}
 +
 +
 +
 +
 +
 \\ \\
  
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 ===== Rear ===== ===== Rear =====
  
-|  Rear Brake Rotor (41833-08) ((photo by wachuko of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​t=1688133&page=3))  |+|  Rear Brake Rotor (41833-08) ((photo by wachuko of the XLFORUM ​- Post#27 - http://​xlforum.net/​forums/​showthread.php?​t=1688133)) ​ |
 |{{:​techtalk:​evo:​wheels:​rear_brake_rotor_41833-08_by_wachuko.png?​direct&​300|}}| |{{:​techtalk:​evo:​wheels:​rear_brake_rotor_41833-08_by_wachuko.png?​direct&​300|}}|