Differences

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--- techtalk:evo:oil04g [2021/02/28 21:25]
hippysmack [2004-2009]
+++ techtalk:evo:oil04g [2023/07/27 17:45]
hippysmack [Pics and Information on 2004-2009 Sportster Oil Tanks]
@@ Line 2: / Line 2: @@
 ====== EVO: Oiling & Lubrication - Sub-04G ======
 ====== Pics and Information on 2004-2009 Sportster Oil Tanks ======
+See also in the Sportsterpedia; \\
+….. *[[techtalk:evo:oil04#oil_line_routing|1986-Up Oil Line Routing]] \\
+….. *[[techtalk:evo:elec02m#pics_and_information_on_stock_evo_battery_trays_and_parts|Pics and Information on stock EVO Battery Trays and Parts]]
+**Note: These tanks are prone to leaking and / or bursting**. \\
+[[techtalk:ref:oil20#up_oil_tank_leak_issue|Click Here]] for more in formation on 2004-Up Oil Tank Leak Issues. \\
 \\
-====== 2004-2009 ======
-In 2004, the MoCo started using plastic oil tanks. There were two factory installed versions, 04-06 (62888-04 ) and 07-09 (62888-04A). \\
+In 2004, the MoCo started using plastic oil tanks. \\
+There were two factory installed versions, 04-06 (62888-04) and 07-09 (62888-04A) for all models except XR1200/XR1200X. \\
+XR1200 and XR1200X models use tank 2007-2009 tank (62888-08) and 2010-2013 tank (62888-08A). \\
 The 04-09 oil tank versions share the same basic setups as the oil tank and electrical junction box (that is vulnerable to moisture). ((Bone of the XLFORUM http://xlforum.net/forums/showthread.php?t=1587844&highlight=62954-10&page=4)) \\
 The EFI bikes use up more space in the junction box, having an additional relay and more fuses?). \\
+The 07-09 tank has a less restrictive cavity in the top section than the 04-09 tank to allow more free flowing air back to the cam chest. \\
 Late 2009, they came out with an upgrade version (62888-04B) with a 10 PSI pressure relief valve in the top of the tank, right side. \\
 The -04B tank fits 2004-2009 Sportsters and also has a less restrictive vent tube configuration inside the tank. \\
+However, the -04B has now been obsoleted as well.. \\
-|  04-09 Oil Tank Upgrade (62888-04B) ((photos by npaisnel of the XLFORUM http://xlforum.net/forums/showthread.php?t=74331&page=3))  |||
+The 2010-2013 oil tank (62954-10) will fit 2004-2009 models (except XR1200/XR1200X) and it also has the 10psi relief valve. ((Captain Johnny of the XLFORUM http://xlforum.net/forums/showthread.php?p=6003148#post6003148)). \\
+The hose fitting locations changed again so you'll have to reroute the hoses to use this tank on 2004-2009 models.
+Click on any pic below to enlarge: \\
+|  2007-2009 Sportster Oil Tank (62888-04A) ((photos by Ebay seller, rileysusedmotorcycleparts, store: [[https://www.ebay.com/str/RileysMotorcycleParts?_trksid=p2047675.l2563|Ebay store link:]] and [[https://www.ebay.com/itm/Harley-Sportster-1200-Low-XL1200L-2007-Oil-Tank-Pan/254870990156?epid=1223284928&hash=item3b577ead4c:g:LKsAAOSw0KJgLSiN|Auction link on date of posting]] ))  |||
+|{{:techtalk:evo:oil:2007-2009_sportster_oil_tank_62888-04a_pic1_by_americanbikestrippers.jpg?direct&300|}}|{{:techtalk:evo:oil:2007-2009_sportster_oil_tank_62888-04a_pic2_by_americanbikestrippers.jpg?direct&300|}}|{{:techtalk:evo:oil:2007-2009_sportster_oil_tank_62888-04a_pic3_by_americanbikestrippers.jpg?direct&300|}}|
+|  2004-2009 Oil Tank Upgrade (62888-04B) ((photos by npaisnel of the XLFORUM http://xlforum.net/forums/showthread.php?t=74331&page=3))  |||
 |{{:techtalk:evo:oil:04-09_xl_oil_tank_62888-04b_pic1_by_npaisnel.jpg?direct&300|}}|{{:techtalk:evo:oil:04-09_xl_oil_tank_62888-04b_pic2_by_npaisnel.jpg?direct&300|}}|{{:techtalk:evo:oil:04-09_xl_oil_tank_62888-04b_pic3_by_npaisnel.jpg?direct&300|}}|
+|  More Oil Tank (62888-04B) Pics ((photos courtesy of BIKERSNOS.com. [[https://www.ebay.com/str/bikersnos?_trksid=p2047675.m3561.l2563|Link to Ebay Store]] ))  |||
+|{{:techtalk:evo:oil:2004-2009_sportster_oil_tank_upgrade_62888-04b_pic1_by_bikersnos.jpg?direct&300|}}|{{:techtalk:evo:oil:2004-2009_sportster_oil_tank_upgrade_62888-04b_pic2_by_bikersnos.jpg?direct&300|}}|{{:techtalk:evo:oil:2004-2009_sportster_oil_tank_upgrade_62888-04b_pic3_by_bikersnos.jpg?direct&300|}}|
+|  2007 1200C with 2010-2013 Oil Tank ((Pics by Captain Johnny of the XLFORUM http://xlforum.net/forums/showthread.php?p=6003148#post6003148))  |||
+|{{:techtalk:evo:oil:2007_1200c_with_2010-2013_oil_tank_pic1_by_captain_johnny.jpg?direct&300|}}|{{:techtalk:evo:oil:2007_1200c_with_2010-2013_oil_tank_pic2_by_captain_johnny.jpg?direct&300|}}|{{:techtalk:evo:oil:2007_1200c_with_2010-2013_oil_tank_pic3_by_captain_johnny.jpg?direct&300|}}|
+====== Oil Cap ======
+\\
+===== 04+ Oil Cap =====
+These can be stubborn to turn all the way. You can use a little silicone lube on the O-ring to help it turn without binding. \\
+Also a leather glove for grip helps. ((JohnK of the XLFORUM http://xlforum.net/forums/showthread.php?t=1566307&page=4)) \\
+The threading tabs in the tank are molded in. \\
+When installing the cap, it may stop at the first "bite" and not go any farther. The plastic cap has a void underneath which gives no support. \\
+If the cap is difficult to turn in, it may have been inserted in the wrong position. \\
+First, try to remove it and make sure the tab orientation is correct before re-inserting it in the tank (else it won't turn all the way 'home' and seal off the tank). \\
+The metal cap with the analog gauge moves better as it is solid underneath the rim. \\
+The pics below show the positions of the cap during installation.:
+|This shows the broader of the 2 locating pegs in the \\ oil tank. ((photo by harley506d of the XLFORUM http://xlforum.net/forums/showthread.php?t=1566307&page=5))|This shows where the gauge is to start with. ((photo by harley506d of the XLFORUM http://xlforum.net/forums/showthread.php?t=1566307&page=5))|
+|{{:techtalk:evo:oil:installing_oil_tank_cap_1_by_harley506d.jpg?direct&300|}}|{{:techtalk:evo:oil:installing_oil_tank_cap_2_by_harley506d.jpg?direct&300|}}|
+|This shows the point of "first bite". ((photo by harley506d of the XLFORUM http://xlforum.net/forums/showthread.php?t=1566307&page=5))|This shows final location. ((photo by harley506d of the XLFORUM http://xlforum.net/forums/showthread.php?t=1566307&page=5))|
+|{{:techtalk:evo:oil:installing_oil_tank_cap_3_by_harley506d.jpg?direct&300|}}|{{:techtalk:evo:oil:installing_oil_tank_cap_4_by_harley506d.jpg?direct&300|}}|
+====== Oil Cap Repair ======
-====== 04 Style Oil Cap Repair ======
+===== 04 Style Oil Cap Repair =====
 Article by JohnK of the XLFORUM ((http://xlforum.net/forums/showthread.php?t=1566307)) \\
@@ Line 61: / Line 102: @@
 |{{:techtalk:evo:oil:oil_cap_repair_7_by_johnk.jpg?direct&300|}}|{{:techtalk:evo:oil:oil_cap_repair_8_by_johnk.jpg?direct&300|}}|{{:techtalk:evo:oil:oil_cap_repair_9_by_johnk.jpg?direct&300|}}|
+===== 07 Style Oil Cap with Homemade Temperature Gauge =====
+Article by ridinfool of the XLFORUM ((http://xlforum.net/forums/showthread.php?t=887399))
+Sometimes you have to be innovative to save some cash. \\
+This oil temp gauge was devised for about $20 as opposed to the $45 one from the MoCo. \\
+{{:techtalk:evo:oil:07_up_homemade_oil_temp_cap_7_by_ridinfool.jpg?direct&300|}} ((photo by http://xlforum.net/forums/showthread.php?t=887399)) {{:techtalk:evo:oil:07_up_homemade_oil_temp_cap_8_by_ridinfool.jpg?direct&300|}} ((photo by http://xlforum.net/forums/showthread.php?t=887399))
+Parts & Tools: \\
+One meat thermometer either instant read dial or digit read. \\
+Some JB Weld. \\
+Drill / bit.
+Take the oil cap apart as shown below. \\
+Then cut the dipstick off flush with bottom of the cap. \\
+{{:techtalk:evo:oil:07_up_homemade_oil_temp_cap_1_by_ridinfool.jpg?direct&300|}} ((photo by http://xlforum.net/forums/showthread.php?t=887399)) {{:techtalk:evo:oil:07_up_homemade_oil_temp_cap_2_by_ridinfool.jpg?direct&300|}} ((photo by http://xlforum.net/forums/showthread.php?t=887399)) {{:techtalk:evo:oil:07_up_homemade_oil_temp_cap_3_by_ridinfool.jpg?direct&300|}} ((photo by http://xlforum.net/forums/showthread.php?t=887399))
+Drill a hole just a bit smaller than the thermometer rod through the center so it fits snug. \\
+Then drill a hole through the top of the oil cap. \\
+Going through the bottom, there is a plastic piece that guides the drill bit. \\
+Slide the meat thermometer in place with some JB weld on the bottom of it so it stays in place. \\
+(make sure not to get the JB Weld on the rod itself as it needs to go up and down with the oil cap) \\
+{{:techtalk:evo:oil:07_up_homemade_oil_temp_cap_4_by_ridinfool.jpg?direct&300|}} ((photo by http://xlforum.net/forums/showthread.php?t=887399)) {{:techtalk:evo:oil:07_up_homemade_oil_temp_cap_5_by_ridinfool.jpg?direct&300|}} ((photo by http://xlforum.net/forums/showthread.php?t=887399)) {{:techtalk:evo:oil:07_up_homemade_oil_temp_cap_6_by_ridinfool.jpg?direct&300|}} ((photo by http://xlforum.net/forums/showthread.php?t=887399))

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