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techtalk:ref:susp02d [2022/12/04 01:34]
ixl2relax [Front Forks - Installing Progressive Springs on 1994 XLH]
techtalk:ref:susp02d [2024/01/20 21:44] (current)
hippysmack
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 My front forks (1994 XLH Std) were in need of rebuilding. So I purchased all the wearable parts and disassembled both front forks. I replaced all these parts and put new fluid in the forks - I used a no-name ATF for the fork oil, it being about 5-10wt oil. My front forks (1994 XLH Std) were in need of rebuilding. So I purchased all the wearable parts and disassembled both front forks. I replaced all these parts and put new fluid in the forks - I used a no-name ATF for the fork oil, it being about 5-10wt oil.
  
-At the same time, I replaced my stock fork springs with the Progressive 11-1527 springs. This spring kit is designated for rubbermount models, but the spring specs match for 91-later models ​as well. But the spacer needed to be shortened.+At the same time, I replaced my stock fork springs with the Progressive 11-1527 springs. This spring kit is designated for rubbermount models, but the spring specs match for 88-later models ​with 39mm tubes. But the spacer needed to be shortened.
  
-The XLForum Thread about this is [[http://​xlforum.net/​forums/showthread.php?​t=2006111|HERE]] by IXL2Relax.+The XLForum Thread about this is [[https://www.xlforum.net/​forum/sportster-motorcycle-forum/​sportster-motorcycle-suspension-frame-forks-handlebars-fuel-tank-oil-tank-fenders/​188361-progressive-fork-springs-11-1527?​t=2006111|HERE]] by IXL2Relax.
  
 {{:​techtalk:​ref:​susp:​forkspring-prog-11-1527-install-1.jpg?​800|}} {{:​techtalk:​ref:​susp:​forkspring-prog-11-1527-install-1.jpg?​800|}}
 +\\
  
 **The company specs & my measurments for this kit:**\\ **The company specs & my measurments for this kit:**\\
-==========================================================\\ 
-Progressive Front Fork Springs - 11-1527 - Information\\ 
-==========================================================\\ 
 | Progressive Front Fork Springs || | The Progressive Suspension Catalog for 2007 shows the same\\ spring specs for the following kits. Only the spacer lengths differ. | | Progressive Front Fork Springs || | The Progressive Suspension Catalog for 2007 shows the same\\ spring specs for the following kits. Only the spacer lengths differ. |
 | Factory Specs: - Kit# 11-1527 - Bought Used || ::: | ::: | | Factory Specs: - Kit# 11-1527 - Bought Used || ::: | ::: |
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 | || ::: | Kit# 11-1124 has a 3.50" Spacer) | | || ::: | Kit# 11-1124 has a 3.50" Spacer) |
 | My Measurements:​|| ::: | Kit# 11-1129 has NO Spacer) | | My Measurements:​|| ::: | Kit# 11-1129 has NO Spacer) |
-| Coil Wire Dia. | .195" | ::: | (I have not actually measured any of the other kits, but if they\\ include the same spring with simply different length spacers, ​you\\ could buy any of these kits that were offered for a good price &​\\ ​then make your own spacer ​for your own forks. ​A possibility?​) ​|+| Coil Wire Dia. | .195" | ::: | I have not actually measured any of the other kits, but if they\\ include the same spring with simply different length spacers,​\\ ​you could buy (new or used) any of these kits & then make\\ your own PVC spacer ​to fit your forks. |
 | Length of Tight Winding | 4.460" | ::: | ::: | | Length of Tight Winding | 4.460" | ::: | ::: |
 | # of coils Tightly Wound | 18 | ::: | ::: | | # of coils Tightly Wound | 18 | ::: | ::: |
-| Length of Loose Winding | 14.040"​ | ::: | ::: |+| Length of Loose Winding | 14.040"​ | ::: | Since the 11-1527 kit came with 3" spacers, I had to cut them\\ down to 2" spacers to be right for my 1994 model. ​|
 | # of coils Loosely Wound | 38 | ::: | ::: | | # of coils Loosely Wound | 38 | ::: | ::: |