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techtalk:miscres:miscres10 [2023/11/04 21:36] hippysmack [Individual Model Service Manuals] |
techtalk:miscres:miscres10 [2024/01/09 15:23] (current) hippysmack |
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| * Go to your local dealership or visit Harley Davidson online. \\ | * Go to your local dealership or visit Harley Davidson online. \\ | ||
| - | * Links for ordering parts from HD: \\ If the manual(s) you want don't show up on the site, I'd ring them or email them. \\ Their site might not be updated yet, but they will be able to get the manuals for you. ((Folkie of the XLFORUM http://xlforum.net/forums/showthread.php?t=1876604)) | + | * Links for ordering parts from HD: \\ If the manual(s) you want don't show up on the site, I'd ring them or email them. \\ Their site might not be updated yet, but they will be able to get the manuals for you. ((Folkie of the XLFORUM https://www.xlforum.net/forum/sportster-motorcycle-forum/sportster-motorcycle-general-discussion-and-problems/174886-factory-service-manual-for-2015-48?t=1876604)) |
| * [[http://www.manchesterharley-superstore.com/catalog_product_detail.asp?cat_8250-98111_product_1445214.Official_Harley_Davidson_Spo rt.htm|Manchester Harley-Davidson]] | * [[http://www.manchesterharley-superstore.com/catalog_product_detail.asp?cat_8250-98111_product_1445214.Official_Harley_Davidson_Spo rt.htm|Manchester Harley-Davidson]] | ||
| * [[https://www.shopronniesharleydavidson.com/?_ga=2.174804962.1783235891.1643422688-848864980.1643422688|Ronnie's Harley-Davidson]] | * [[https://www.shopronniesharleydavidson.com/?_ga=2.174804962.1783235891.1643422688-848864980.1643422688|Ronnie's Harley-Davidson]] | ||
| - | * [[https://chester-harley-davidson.co.uk/|Chester Harley Davidson]] in the UK. (Stanney Mill Lane, Little Stanney, Chester, CH2 4HY) ((Folkie of the XLFORUM http://xlforum.net/forums/showthread.php?t=1876604)) | + | * [[https://chester-harley-davidson.co.uk/|Chester Harley Davidson]] in the UK. (Stanney Mill Lane, Little Stanney, Chester, CH2 4HY) ((Folkie of the XLFORUM https://www.xlforum.net/forum/sportster-motorcycle-forum/sportster-motorcycle-general-discussion-and-problems/174886-factory-service-manual-for-2015-48?t=1876604)) |
| - | * [[https://www.jerseyh-d.com/|Jersey H-D]] Jersey, Channel Islands (no VAT!) ((Folkie of the XLFORUM http://xlforum.net/forums/showthread.php?t=1876604)) | + | * [[https://www.jerseyh-d.com/|Jersey H-D]] Jersey, Channel Islands (no VAT!) ((Folkie of the XLFORUM https://www.xlforum.net/forum/sportster-motorcycle-forum/sportster-motorcycle-general-discussion-and-problems/174886-factory-service-manual-for-2015-48?t=1876604)) |
| * You can also buy new and used factory manuals on Ebay or online motorcycle shops etc. \\ | * You can also buy new and used factory manuals on Ebay or online motorcycle shops etc. \\ | ||
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| So aftermarkets would have to get their "technical" information out of HD manuals. \\ | So aftermarkets would have to get their "technical" information out of HD manuals. \\ | ||
| But consider this, one visit to the dealership to get them to do something you could have done yourself, is going to cost you more than $100. \\ | But consider this, one visit to the dealership to get them to do something you could have done yourself, is going to cost you more than $100. \\ | ||
| - | The factory manual is worth it. ((IXL2Relax of the XLFORUM http://xlforum.net/forums/showthread.php?t=2073700)) | + | The factory manual is worth it. ((IXL2Relax of the XLFORUM https://www.xlforum.net/forum/sportster-motorcycle-forum/sportster-motorcycle-general-discussion-and-problems/197107-service-manual-2019-xl1200x?t=2073700)) |
| ==== There is nothing wrong with buying a used factory manual ==== | ==== There is nothing wrong with buying a used factory manual ==== | ||
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| There is always another way to skin a cat. \\ | There is always another way to skin a cat. \\ | ||
| - | Both the Clymer and Haynes manuals have some good tips that just are not in the FSM. ((OutlawTexan67 of the XLFORUM http://xlforum.net/forums/showthread.php?t=49400&page=2)) \\ | + | Both the Clymer and Haynes manuals have some good tips that just are not in the FSM. ((OutlawTexan67 of the XLFORUM https://www.xlforum.net/showthread.php?t=49400&page=2)) \\ |
| But do yourself a favor and have an HD manual on hand. \\ | But do yourself a favor and have an HD manual on hand. \\ | ||
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| |2008 FSM|Various|Rear sprocket mounting screw torque procedure.| | |2008 FSM|Various|Rear sprocket mounting screw torque procedure.| | ||
| | **Correction**|Under 2.3 WHEELS in the ASSEMBLY instructions, correct step 3, item b to read: \\ “Initially tighten screws to 60 ft-lbs (81.3 Nm). Back off screws and retighten to 80 ft-lbs (108.5 Nm).” \\ In Table 1-19, correct Final drive / Rear sprocket mounting screws torque to read: \\ “60 ft-lbs, loosen, 80 ftlbs / 81.3 Nm, loosen, 108.5 Nm”. ((TSB M-1219 dated April 15, 2008))|| | | **Correction**|Under 2.3 WHEELS in the ASSEMBLY instructions, correct step 3, item b to read: \\ “Initially tighten screws to 60 ft-lbs (81.3 Nm). Back off screws and retighten to 80 ft-lbs (108.5 Nm).” \\ In Table 1-19, correct Final drive / Rear sprocket mounting screws torque to read: \\ “60 ft-lbs, loosen, 80 ftlbs / 81.3 Nm, loosen, 108.5 Nm”. ((TSB M-1219 dated April 15, 2008))|| | ||
| - | |2008-2014|Various|Primary cover screws torque spec is incorrect. \\ These threads have stripped at 90 in/lbs for some. \\ 2008 manual gave two values (40-60 in/lbs) and (84-120 in/lbs), \\ whereas the 2013 manual has (90-120 in-lbs) and (100-120 in-lbs). ((Folkie of the XLFORUM http://xlforum.net/forums/showthread.php?t=1784304&page=2))| | + | |2008-2014|Various|Primary cover screws torque spec is incorrect. \\ These threads have stripped at 90 in/lbs for some. \\ 2008 manual gave two values (40-60 in/lbs) and (84-120 in/lbs), \\ whereas the 2013 manual has (90-120 in-lbs) and (100-120 in-lbs). ((Folkie of the XLFORUM https://www.xlforum.net/forum/sportster-motorcycle-forum/sportster-motorcycle-era-specific-and-model-specific/efi-sportster-motorcycle-talk-2007-and-up/166131-primary-chain-inspection-cover-threads-broke/page2?t=1784304&page=2))| |
| - | | **Correction**|Torque should be 40-60 in/lbs (4.6-6.8 Nm) as in the Owners Manuals ((Screw Loose Dan of the XLFORUM http://xlforum.net/forums/showthread.php?t=607355))|| | + | | **Correction**|Torque should be 40-60 in/lbs (4.6-6.8 Nm) as in the Owners Manuals ((Screw Loose Dan of the XLFORUM https://www.xlforum.net/forum/sportster-motorcycle-forum/sportster-motorcycle-era-specific-and-model-specific/efi-sportster-motorcycle-talk-2007-and-up/82072-2008-2014-owners-please-read-mistake-in-fsm-primary-chain-inspection-cover-screws?t=607355))|| |
| |2014 FSM|4-1, 4-26|(1) Exhaust Flange Nut Torque **96-120 ft.-lbs.** (10.8-13.6 Nm)| | |2014 FSM|4-1, 4-26|(1) Exhaust Flange Nut Torque **96-120 ft.-lbs.** (10.8-13.6 Nm)| | ||
| |:::|2-1|(2) Fork Oil Change–Specs and Procedural Changes| | |:::|2-1|(2) Fork Oil Change–Specs and Procedural Changes| | ||
| - | | **Correction** |(1) Torque should be **96-120 in-lbs.** (10.8-13.6 Nm) ((jzink0883 of the XLFORUM http://xlforum.net/forums/showthread.php?p=5680197#post5680197)) \\ (2) See TSB M-1158 for corrections to Table 2-3 Capacities|| | + | | **Correction** |(1) Torque should be **96-120 in-lbs.** (10.8-13.6 Nm) ((jzink0883 of the XLFORUM https://www.xlforum.net/forum/sportster-motorcycle-forum/sportster-motorcycle-era-specific-and-model-specific/rubber-mount-sportster-motorcycle-talk-2004-2006/193865-wrong-torque-spec-%C2%9114-fsm#post5680197)) \\ (2) See TSB M-1158 for corrections to Table 2-3 Capacities|| |
| |2016 FSM version -16A|Approx 2-76|Section titled Front Forks is missing Fork Draining Procedure| | |2016 FSM version -16A|Approx 2-76|Section titled Front Forks is missing Fork Draining Procedure| | ||
| - | | **Correction** |See -16 & -17 FSM. Follow removal procedure carefully, then turn upside down over pan & pump fork to expel oil ((IXL2Relax http://xlforum.net/forums/showthread.php?t=2082019))|| | + | | **Correction** |See -16 & -17 FSM. Follow removal procedure carefully, then turn upside down over pan & pump fork to expel oil ((IXL2Relax https://www.xlforum.net/forum/sportster-motorcycle-forum/sportster-motorcycle-suspension-frame-forks-handlebars-fuel-tank-oil-tank-fenders/204611-2017-roadster-fork-oil-change?t=2082019))|| |
