Differences

This shows you the differences between two versions of the page.

--- techtalk:ih:engmech01e [2023/11/14 20:32]
hippysmack [1968-1969 XLCH Cover]
+++ techtalk:ih:engmech01e [2023/12/20 02:24] (current)
hippysmack
@@ Line 2: / Line 2: @@
 ====== IH: Engine Mechanicals - Sub-01E ======
 ====== Ironhead Gearcase/Cam Cover Pics and Information ======
-\\
 [[techtalk:ih:engmech01g|Click Here]] to go the Ironhead Gearcase/Cam Cover Removal and Installation page in the Sportsterpedia for fastener lists and gaskets. \\
+====== Gearcase / Cam Cover Parts List ======
+All part numbers were gathered from period specific Sportster parts catalogs from 1957-1985 including supplement and updated catalogs. \\
+^{{techtalk:miscres:instruction_sheet_header_4.png?nolink&803|}}|||||
+|Year Model|Cam / Gearcase Cover \\ Part Number|Casting Number|Gasket|Shifter \\ Shaft \\ Bushing|
+|1952-1956 K Models|25200-52|25202-52|25224-52|
+|  Notes:|Replaced with 25200-52A in 1963. ||||
+|1957-1962 XL/XLH/XLCH|25200-57|25202-52A|25224-52|
+|  Notes:|Aluminum cover with single horizontal bar and square rear corner (not cut out). \\ Uses generator "daisy wheel" oil deflector w/ sliding separator bushing/spring in cover \\  Replaced by 25200-63A in 1968. ||||
+|1963-1966 XLH \\ 1963-1967 XLCH|25200-63|25202-52A|25224-52|
+|  Notes:|Aluminum cover with single horizontal bar and square rear corner (not cut out). \\ Uses generator slinger washer oil deflector w/ stationary bushing in cover. \\ Replaced by 25200-63A in 1968. ||||
+|1967 XLH|25201-67|25202-52A|25224-52|
+|  Notes:|1966 style single bar aluminum cover with rear cutout added around new starter. \\ Oil tank vent (62375-62) added to the rear of the cover. \\ Replaced by 25201-67A in 1969.||||
+|1968-1969 XLCH|25200-63A|02-68|25224-52|
+|  Notes:|Aluminum cover with 6 horizontal ribs and square rear corner (not cut out).||||
+|1968-1970 XLH|25201-67A|02-68|25224-52|
+|  Notes:|Aluminum cover with 6 horizontal ribs and rear cutout for starter.||||
+|1970 XLCH|25200-70|02-68|  |
+|  Notes:|Aluminum cover with 6 horizontal ribs and square rear corner (no cut out). \\ Previous boss for magneto redesigned to accept a circuit breaker. \\ Oil tank vent (62375-57) added to the rear of the cover.||||
+|1971-1972 XLH \\ 1974 XLH|25201-71|71-25202|25224-52|
+|  Notes:|Polished. ||||
+|1971-1972 XLCH \\ 1974 XLCH|25200-71|71-25202|25224-52|
+|  Notes:| ||||
+|1973 XLH|25201-73 \\ black|71-25202|25224-52|
+|  Notes:| ||||
+|1973 XLCH|25200-73 \\ black|71-25202|25224-52|
+|  Notes:| ||||
+|1975-1976 XLH|25211-75|71-25202|25224-52|
+|  Notes:|Shifter moved to the left side of the bike in 1975.||||
+|1975-1976 XLCH|25205-75|71-25202|25224-52|
+|  Notes:| ||||
+|1977-1978 XL \\ 1978 XLCH|25201-75|76-25202F|25244-52A|
+|  Notes:| ||||
+|1977 XLCH|25200-75|76-25202F|25244-52A|
+|  Notes:|Replaced by 25201-75 (1978 parts sup).||||
+|1979 XL|25201-79 \\ 25201-79A|79-25202F|25244-52A|
+|  Notes:|Polished. Original cover has a reed type breather valve assembly (26909-79A). \\ Replaced by 25201-79A which has a deeper boss in the nosecone to mount the ignition. \\ Kit includes a spacer (25262-80) to extend ignition to original location. \\ Rubber plug (25221-77) installed in 1979-E1981 cover.||||
+|1979 XLCH|25200-79|79-25202|25244-52A|
+|  Notes:|Polished. Original cover has a reed type breather valve assembly (26909-79A). \\ Replaced by 25200-79A which has a deeper boss in the nosecone to mount the ignition. \\ Kit includes a spacer (25262-80) to extend ignition to original location.||||
+|1979 XLS|25205-79 \\ 25205-79A|79-25202|25244-52A|
+|  Notes:|Gray. Replaced by 25205-79A which has a deeper boss in the nosecone to mount the ignition. \\ Kit includes a spacer (25262-80) to extend ignition to original location.||||
+|1980 XL|25208-80 \\ 25201-79A|80-25222|25244-52A|
+|  Notes:|Polished||||
+|1980 XLS|25209-80|80-25222|25244-52A|
+|  Notes:|-80 parts book says, polished. -81 book says black.||||
+|E1981 XL|25227-81|81-25223|25244-52A|
+|  Notes:|Polished. Angle cut upper feed galley slot. No pins in cam bushings.||||
+|E1981 XLS|25229-81|81-25223|25244-52A|
+|  Notes:|Black. Angle cut upper feed galley slot.||||
+|L1981-1982 XLS|25209-81|25222-81|25263-81|
+|  Notes:|Black. Straight cut upper feed galley slot. No casting for tach drive. No pins in cam bushings. \\ 7/16"-14x1/2" allen hd plug screw (2506) installed thru 1985 in place of rubber plug.||||
+|L1981-E1984 XL \\ 1983-E1984 XLS/XLX|25208-81|25222-81|25263-81|
+|  Notes:|Polished. No casting for tach drive. No pins in cam bushings.||||
+|1983-1985 XLX|25207-83|  |25263-81|
+|  Notes:|Kit w/ aluminum finish. No casting for tach drive.||||
+|L1984 XLX|25207-84|25222-84A|25263-81|
+|  Notes:|Aluminum finish. Replaced by 25207-84A (-85A parts book)||||
+|L1984 XL/XLS|25208-84|25222-84A|25263-81|
+|  Notes:|Polished. Replaced by 25219-86 (-85A parts book)||||
+|1985 XLX|25207-84A|25222-84A|25263-81|
+|  Notes:|Black.||||
+|1985 XL/XLS|25208-84A|25222-84A|25263-81|
+|  Notes:|Polished. Replaced by 25219-86 (-85A parts book)||||
 ====== Internal Comparisons ======
-You can interchange some covers if you are not concerned about the look of a stocker for your year bike (better resale trying to stay stock). ((Monte03 of the XLFORUM http://xlforum.net/forums/showthread.php?p=1284165#post1284165)) \\
+You can interchange some covers if you are not concerned about the look of a stocker for your year bike (better resale trying to stay stock). ((Monte03 of the XLFORUM https://www.xlforum.net/forum/sportster-motorcycle-forum/sportster-motorcycle-era-specific-and-model-specific/ironhead-sportster-motorcycle-talk-1957-1985/52221-cams-cover-interchange#post1084712)) \\
 Also be aware that some covers had the round cut out for the electric starter XLH that came out in 1967. \\
@@ Line 12: / Line 75: @@
 (so the cam cover and the right case half are a match in tolerances) \\
--78 cover had only one breather port at 6:00. ((Dr Dick of the XLFORUM http://xlforum.net/forums/showthread.php?t=1845601&page=2)) \\
+-78 cover had only one breather port at 6:00. ((Dr Dick of the XLFORUM https://www.xlforum.net/forum/sportster-motorcycle-forum/sportster-motorcycle-era-specific-and-model-specific/ironhead-sportster-motorcycle-talk-1957-1985/172350-77-breather-please-view-pics/page2?t=1845601&page=2)) \\
 -85 had two. One at 6:00 and one at 10:00. \\
 -76 uses .625" pinion bushing bore. \\
 -85 uses .562" pinion bushing bore. \\
-|  1952-1956 Cam Cover - casting: 25202-52 ((photo by Dr Dick of the XLFORUM http://xlforum.net/forums/showthread.php?t=1845601&page=2))  |  1957-1962 Cam Cover - casting: 25202-52A ((photo by ironheadjunkie of the XLFORUM http://xlforum.net/forums/showthread.php?t=1421916&page=2))  |  1963-1967 Cam Cover - casting: 25202-52A((photo by Dr Dick of the XLFORUM http://xlforum.net/forums/showthread.php?t=1845601&page=2))  |
+|  1952-1956 Cam Cover - casting: 25202-52 ((photo by Dr Dick of the XLFORUM https://www.xlforum.net/forum/sportster-motorcycle-forum/sportster-motorcycle-era-specific-and-model-specific/ironhead-sportster-motorcycle-talk-1957-1985/172350-77-breather-please-view-pics/page2?t=1845601&page=2))  |  1957-1962 Cam Cover - casting: 25202-52A ((photo by ironheadjunkie of the XLFORUM https://www.xlforum.net/forum/sportster-motorcycle-forum/sportster-motorcycle-era-specific-and-model-specific/ironhead-sportster-motorcycle-talk-1957-1985/132743-oil-line-routing/page2?t=1421916&page=2))  |  1963-1967 Cam Cover - casting: 25202-52A((photo by Dr Dick of the XLFORUM https://www.xlforum.net/forum/sportster-motorcycle-forum/sportster-motorcycle-era-specific-and-model-specific/ironhead-sportster-motorcycle-talk-1957-1985/172350-77-breather-please-view-pics/page2?t=1845601&page=2))  |
 |{{:techtalk:ih:engmech:cam_cover_52-56_by_dr_dick.jpg?direct&300|}}|{{:techtalk:ih:engmech:cam_cover_1_25202-52a_by_ironheadjunkie.jpg?direct&300|}}|{{:techtalk:ih:engmech:cam_cover_63-67_by_dr_dick.jpg?direct&300|}}|
-|  1968-1970 Cam Cover - casting: 02-68 ((photo by Dr Dick of the XLFORUM http://xlforum.net/forums/showthread.php?t=1845601&page=2))  |  1971-1976 Cam Cover - casting: 25202-71 ((photo by Dr Dick of the XLFORUM http://xlforum.net/forums/showthread.php?t=1845601&page=2))  |  1977-1978 Cam Cover - casting 76-25202F ((photo by DirtyCory of the XLFORUM http://xlforum.net/forums/showthread.php?t=1297584&page=9))  |
+|  1968-1970 Cam Cover - casting: 02-68 ((photo by Dr Dick of the XLFORUM https://www.xlforum.net/forum/sportster-motorcycle-forum/sportster-motorcycle-era-specific-and-model-specific/ironhead-sportster-motorcycle-talk-1957-1985/172350-77-breather-please-view-pics/page2?t=1845601&page=2))  |  1971-1976 Cam Cover - casting: 25202-71 ((photo by Dr Dick of the XLFORUM https://www.xlforum.net/forum/sportster-motorcycle-forum/sportster-motorcycle-era-specific-and-model-specific/ironhead-sportster-motorcycle-talk-1957-1985/172350-77-breather-please-view-pics/page2?t=1845601&page=2))  |  1977-1978 Cam Cover - casting 76-25202F ((photo by DirtyCory of the XLFORUM https://www.xlforum.net/forum/sportster-motorcycle-forum/sportster-motorcycle-era-specific-and-model-specific/ironhead-sportster-motorcycle-talk-1957-1985/127032-getting-this-78-back-to-the-way-it-should-be/page9?t=1297584&page=9))  |
 |{{:techtalk:ih:engmech:cam_cover_68-70_by_dr_dick.jpg?direct&300|}}|{{:techtalk:ih:engmech:cam_cover_71-76_by_dr_dick.jpg?direct&300|}}|{{:techtalk:ih:engmech:cam_cover_77-78_by_dr_dick.jpg?direct&300|}}|
-|  1979-1980 Cam Cover - casting: 79-25202 ((photo by Dr Dick of the XLFORUM http://xlforum.net/forums/showthread.php?t=1845601&page=2))  |  1981 Cam Cover - casting: 81-25223 ((photo by Scott of the XLFORUM http://xlforum.net/forums/showthread.php?t=2073823))  |  L1984-1985 Cam Cover - casting: 25222-84A ((photo by Dr Dick of the XLFORUM http://xlforum.net/forums/showthread.php?t=1845601&page=2)) \\ (no date code below casting)  |
+|  1979-1980 Cam Cover - casting: 79-25202 ((photo by Dr Dick of the XLFORUM https://www.xlforum.net/forum/sportster-motorcycle-forum/sportster-motorcycle-era-specific-and-model-specific/ironhead-sportster-motorcycle-talk-1957-1985/172350-77-breather-please-view-pics/page2?t=1845601&page=2))  |  1981 Cam Cover - casting: 81-25223 ((photo by Scott of the XLFORUM https://www.xlforum.net/forum/sportster-motorcycle-forum/sportster-motorcycle-era-specific-and-model-specific/ironhead-sportster-motorcycle-talk-1957-1985/197215-cam-cover-id-help-please-warning-huge-pics?t=2073823))  |  L1984-1985 Cam Cover - casting: 25222-84A ((photo by Dr Dick of the XLFORUM https://www.xlforum.net/forum/sportster-motorcycle-forum/sportster-motorcycle-era-specific-and-model-specific/ironhead-sportster-motorcycle-talk-1957-1985/172350-77-breather-please-view-pics/page2?t=1845601&page=2)) \\ (no date code below casting)  |
 |{{:techtalk:ih:engmech:cam_cover_79-80_by_dr_dick.jpg?direct&300|}}|{{:techtalk:ih:engmech:1981_cam_cover_by_scott.jpg?direct&300|}}|{{:techtalk:ih:engmech:cam_cover_l84-85_by_dr_dick.jpg?direct&300|}}|
 ====== 1957-1970 Cam Covers ======
-thru 1970 Sportsters had cams designed for an ignition to be mounted on top of the cam cover. ((Monte03 of the XLFORUM http://xlforum.net/forums/showthread.php?t=230843)) \\
+thru 1970 Sportsters had cams designed for an ignition to be mounted on top of the cam cover. ((Monte03 of the XLFORUM https://www.xlforum.net/forum/sportster-motorcycle-forum/sportster-motorcycle-era-specific-and-model-specific/ironhead-sportster-motorcycle-talk-1957-1985/52221-cams-cover-interchange?t=230843)) \\
 These cams are not interchangeable with post 1971 motors (what can be called the 'cone' cam cover). \\
 Early XLs had XL cams, 1966 thru the 1970s had hotter cams known as P cams. \\
@@ Line 34: / Line 97: @@
 P cams are frequently seen for sale on ebay. \\
 When hunting for parts you want to ask, "Pre 1971 or Post 1971" for cams and covers including the sprocket cover. \\
 ===== 1957-1962 XL/XLH/XLCH Cover =====
 Part number (25200-57). Casting number is (25202-52A). \\
@@ Line 49: / Line 113: @@
 {{:techtalk:ih:engmech:1963-1966_xlh_1963-1967_xlch_cam_cover_25200-63_by_motorcycle_dreams_pic4.jpg?direct&300|}} {{:techtalk:ih:engmech:1963-1966_xlh_1963-1967_xlch_cam_cover_25200-63_by_motorcycle_dreams_pic5.jpg?direct&300|}} {{:techtalk:ih:engmech:1963-1966_xlh_1963-1967_xlch_cam_cover_25200-63_by_motorcycle_dreams_pic6.jpg?direct&300|}} \\
+===== 1967 XLH Cover =====
+Part number (25201-67). Casting number (25202-52A). \\
+Same as 1967 XLCH but has the cut-out for electric start. \\
+{{:techtalk:ih:engmech:1967_xlh_cam_cover_pic1_by_market406.jpg?direct&300|}} ((photo courtesy of Ebay seller, market406. [[https://www.ebay.com/sch/market406/m.html?_nkw=&_armrs=1&_ipg=&_from=|Link to Items for Sale page]] )) {{:techtalk:ih:engmech:1967_xlh_cam_cover_pic3_by_market406.jpg?direct&300|}} ((photo courtesy of Ebay seller, market406. [[https://www.ebay.com/sch/market406/m.html?_nkw=&_armrs=1&_ipg=&_from=|Link to Items for Sale page]] )) \\
 ===== 1968-1969 XLCH Cover =====
 Cover part number (25200-63A). Casting number is (02-68). \\
@@ Line 54: / Line 125: @@
 Looks similar to the 68 H cover with exceptions. \\
 The XLCH cover has a squared (uncut) rear corner, no 90° fitting on back and the ignition boss on top is set up to accept a magneto. \\
+Click on any pic to enlarge: ((photos courtesy of Brewer's Performance Inc. in Laura, Ohio [[http://www.brewersperformance.com/|Link to website]] )) \\
+{{:techtalk:ih:engmech:1968-1969_xlch_cam_cover_25200-63_pic1_by_shopanuck.jpg?direct&300|}} {{:techtalk:ih:engmech:1968-1969_xlch_cam_cover_25200-63_pic2_by_shopanuck.jpg?direct&300|}} \\
+{{:techtalk:ih:engmech:1968-1969_xlch_cam_cover_25200-63_pic3_by_shopanuck.jpg?direct&300|}} {{:techtalk:ih:engmech:1968-1969_xlch_cam_cover_25200-63_pic4_by_shopanuck.jpg?direct&300|}} \\
 ===== 1968-1970 XLH Cover =====
@@ Line 62: / Line 138: @@
 Both fittings are 1/8"-27 NPT to 1/4" hose barb 90° elbows. \\
-Click on a pic to enlarge: ((photos courtesy of Ebay seller, animalhouse2010, [[https://www.ebay.com/str/animalhouse2010?_trksid=p2047675.l2563|Link to Ebay store:]] )) \\
+{{:techtalk:ih:engmech:1968-1970_xlh_cam_cover_25201-67a_pic1_by_flashback_inc.jpg?direct&300|}} ((photo courtesy of Flashback Enterprises in Imlay City, MI, [[https://www.ebay.com/str/flashbackenterprisesinc?_trksid=p2047675.m3561.l2563|Link to Ebay Store]] ))
-{{:techtalk:ih:engmech:1968-1970_xlh_cam_cover_25201-67a_by_animalhouse2010_pic1.jpg?direct&300|}} {{:techtalk:ih:engmech:1968-1970_xlh_cam_cover_25201-67a_by_animalhouse2010_pic2.jpg?direct&300|}} {{:techtalk:ih:engmech:1968-1970_xlh_cam_cover_25201-67a_by_animalhouse2010_pic3.jpg?direct&300|}} \\
+{{:techtalk:ih:engmech:1968-1970_xlh_cam_cover_25201-67a_pic2_by_flashback_inc.jpg?direct&300|}} ((photo courtesy of Flashback Enterprises in Imlay City, MI, [[https://www.ebay.com/str/flashbackenterprisesinc?_trksid=p2047675.m3561.l2563|Link to Ebay Store]] )) \\
-{{:techtalk:ih:engmech:1968-1970_xlh_cam_cover_25201-67a_by_animalhouse2010_pic4.jpg?direct&300|}} {{:techtalk:ih:engmech:1968-1970_xlh_cam_cover_25201-67a_by_animalhouse2010_pic5.jpg?direct&300|}} {{:techtalk:ih:engmech:1968-1970_xlh_cam_cover_25201-67a_by_animalhouse2010_pic6.jpg?direct&300|}} \\
+{{:techtalk:ih:engmech:1968-1970_xlh_cam_cover_25201-67a_pic1_by_cyclewarehouse.jpg?direct&300|}} ((photo courtesy of Ebay seller, cyclewarehouse. [[https://www.ebay.com/sch/cyclewarehouse/m.html?_nkw=&_armrs=1&_ipg=&_from=|Link to Items for Sale]] )) {{:techtalk:ih:engmech:1968-1970_xlh_cam_cover_25201-67a_pic3_by_flashback_inc.jpg?direct&300|}} ((photo courtesy of Flashback Enterprises in Imlay City, MI, [[https://www.ebay.com/str/flashbackenterprisesinc?_trksid=p2047675.m3561.l2563|Link to Ebay Store]] )) \\
 ===== 1970 XLCH Cover =====
@@ Line 73: / Line 149: @@
 The fitting (62375-57) is a 1/8"-27 NPT to 1/4" hose barb 90° elbow. \\
-Click on a pic to enlarge: ((pics by Scott of the XLFORUM http://xlforum.net/forums/showthread.php?t=2073823)) \\
+Click on a pic to enlarge: ((pics by Scott of the XLFORUM https://www.xlforum.net/forum/sportster-motorcycle-forum/sportster-motorcycle-era-specific-and-model-specific/ironhead-sportster-motorcycle-talk-1957-1985/197215-cam-cover-id-help-please-warning-huge-pics?t=2073823)) \\
 {{:techtalk:ih:engmech:1970_xlch_cam_cover_25200-70_pic1_by_scott.jpg?direct&300|}} {{:techtalk:ih:engmech:1970_xlch_cam_cover_25200-70_pic2_by_scott.jpg?direct&300|}} {{:techtalk:ih:engmech:1970_xlch_cam_cover_25200-70_pic3_by_scott.jpg?direct&300|}} \\
@@ Line 96: / Line 172: @@
 Fasteners: (8) cover screws, (2) generator mounting bolts and (2) solid dowel pins (used at front and rear of cover). \\
 [[techtalk:ih:engmech01g#cam_cover_fastener_list|Click Here]] to see full fastener list. \\
 ===== 1975-1976 XLCH Cover =====
@@ Line 201: / Line 276: @@
 {{:techtalk:ih:engmech:1979_xls_cam_cover_25205-79_by_harley-davidson_parts_accessories_pic4.jpg?direct&300|}} {{:techtalk:ih:engmech:1979_xls_cam_cover_25205-79_by_harley-davidson_parts_accessories_pic5.jpg?direct&300|}} {{:techtalk:ih:engmech:1979_xls_cam_cover_25205-79_by_harley-davidson_parts_accessories_pic6.jpg?direct&300|}} \\
 ===== 1980 XLH Cover =====
 Part number for cover (25208-80). Casting number (80-25222). \\

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