Differences

This shows you the differences between two versions of the page.

--- techtalk:ih:engmech01e [2023/11/14 20:32]
hippysmack [1968-1969 XLCH Cover]
+++ techtalk:ih:engmech01e [2023/12/20 02:10]
hippysmack [1970 XLCH Cover]
@@ Line 2: / Line 2: @@
 ====== IH: Engine Mechanicals - Sub-01E ======
 ====== Ironhead Gearcase/Cam Cover Pics and Information ======
-\\
 [[techtalk:ih:engmech01g|Click Here]] to go the Ironhead Gearcase/Cam Cover Removal and Installation page in the Sportsterpedia for fastener lists and gaskets. \\
+====== Gearcase / Cam Cover Parts List ======
+All part numbers were gathered from period specific Sportster parts catalogs from 1957-1985 including supplement and updated catalogs. \\
+^{{techtalk:miscres:instruction_sheet_header_4.png?nolink&803|}}|||||
+|Year Model|Cam / Gearcase Cover \\ Part Number|Casting Number|Gasket|Shifter \\ Shaft \\ Bushing|
+|1952-1956 K Models|25200-52|25202-52|25224-52|
+|  Notes:|Replaced with 25200-52A in 1963. ||||
+|1957-1962 XL/XLH/XLCH|25200-57|25202-52A|25224-52|
+|  Notes:|Aluminum cover with single horizontal bar and square rear corner (not cut out). \\ Uses generator "daisy wheel" oil deflector w/ sliding separator bushing/spring in cover \\  Replaced by 25200-63A in 1968. ||||
+|1963-1966 XLH \\ 1963-1967 XLCH|25200-63|25202-52A|25224-52|
+|  Notes:|Aluminum cover with single horizontal bar and square rear corner (not cut out). \\ Uses generator slinger washer oil deflector w/ stationary bushing in cover. \\ Replaced by 25200-63A in 1968. ||||
+|1967 XLH|25201-67|25202-52A|25224-52|
+|  Notes:|1966 style single bar aluminum cover with rear cutout added around new starter. \\ Oil tank vent (62375-62) added to the rear of the cover. \\ Replaced by 25201-67A in 1969.||||
+|1968-1969 XLCH|25200-63A|02-68|25224-52|
+|  Notes:|Aluminum cover with 6 horizontal ribs and square rear corner (not cut out).||||
+|1968-1970 XLH|25201-67A|02-68|25224-52|
+|  Notes:|Aluminum cover with 6 horizontal ribs and rear cutout for starter.||||
+|1970 XLCH|25200-70|02-68|  |
+|  Notes:|Aluminum cover with 6 horizontal ribs and square rear corner (no cut out). \\ Previous boss for magneto redesigned to accept a circuit breaker. \\ Oil tank vent (62375-57) added to the rear of the cover.||||
+|1971-1972 XLH \\ 1974 XLH|25201-71|71-25202|25224-52|
+|  Notes:|Polished. ||||
+|1971-1972 XLCH \\ 1974 XLCH|25200-71|71-25202|25224-52|
+|  Notes:| ||||
+|1973 XLH|25201-73 \\ black|71-25202|25224-52|
+|  Notes:| ||||
+|1973 XLCH|25200-73 \\ black|71-25202|25224-52|
+|  Notes:| ||||
+|1975-1976 XLH|25211-75|71-25202|25224-52|
+|  Notes:|Shifter moved to the left side of the bike in 1975.||||
+|1975-1976 XLCH|25205-75|71-25202|25224-52|
+|  Notes:| ||||
+|1977-1978 XL \\ 1978 XLCH|25201-75|76-25202F|25244-52A|
+|  Notes:| ||||
+|1977 XLCH|25200-75|76-25202F|25244-52A|
+|  Notes:|Replaced by 25201-75 (1978 parts sup).||||
+|1979 XL|25201-79 \\ 25201-79A|79-25202F|25244-52A|
+|  Notes:|Polished. Original cover has a reed type breather valve assembly (26909-79A). \\ Replaced by 25201-79A which has a deeper boss in the nosecone to mount the ignition. \\ Kit includes a spacer (25262-80) to extend ignition to original location. \\ Rubber plug (25221-77) installed in 1979-E1981 cover.||||
+|1979 XLCH|25200-79|79-25202|25244-52A|
+|  Notes:|Polished. Original cover has a reed type breather valve assembly (26909-79A). \\ Replaced by 25200-79A which has a deeper boss in the nosecone to mount the ignition. \\ Kit includes a spacer (25262-80) to extend ignition to original location.||||
+|1979 XLS|25205-79 \\ 25205-79A|79-25202|25244-52A|
+|  Notes:|Gray. Replaced by 25205-79A which has a deeper boss in the nosecone to mount the ignition. \\ Kit includes a spacer (25262-80) to extend ignition to original location.||||
+|1980 XL|25208-80 \\ 25201-79A|80-25222|25244-52A|
+|  Notes:|Polished||||
+|1980 XLS|25209-80|80-25222|25244-52A|
+|  Notes:|-80 parts book says, polished. -81 book says black.||||
+|E1981 XL|25227-81|81-25223|25244-52A|
+|  Notes:|Polished. Angle cut upper feed galley slot. No pins in cam bushings.||||
+|E1981 XLS|25229-81|81-25223|25244-52A|
+|  Notes:|Black. Angle cut upper feed galley slot.||||
+|L1981-1982 XLS|25209-81|25222-81|25263-81|
+|  Notes:|Black. Straight cut upper feed galley slot. No casting for tach drive. No pins in cam bushings. \\ 7/16"-14x1/2" allen hd plug screw (2506) installed thru 1985 in place of rubber plug.||||
+|L1981-E1984 XL \\ 1983-E1984 XLS/XLX|25208-81|25222-81|25263-81|
+|  Notes:|Polished. No casting for tach drive. No pins in cam bushings.||||
+|1983-1985 XLX|25207-83|  |25263-81|
+|  Notes:|Kit w/ aluminum finish. No casting for tach drive.||||
+|L1984 XLX|25207-84|25222-84A|25263-81|
+|  Notes:|Aluminum finish. Replaced by 25207-84A (-85A parts book)||||
+|L1984 XL/XLS|25208-84|25222-84A|25263-81|
+|  Notes:|Polished. Replaced by 25219-86 (-85A parts book)||||
+|1985 XLX|25207-84A|25222-84A|25263-81|
+|  Notes:|Black.||||
+|1985 XL/XLS|25208-84A|25222-84A|25263-81|
+|  Notes:|Polished. Replaced by 25219-86 (-85A parts book)||||
 ====== Internal Comparisons ======
@@ Line 49: / Line 112: @@
 {{:techtalk:ih:engmech:1963-1966_xlh_1963-1967_xlch_cam_cover_25200-63_by_motorcycle_dreams_pic4.jpg?direct&300|}} {{:techtalk:ih:engmech:1963-1966_xlh_1963-1967_xlch_cam_cover_25200-63_by_motorcycle_dreams_pic5.jpg?direct&300|}} {{:techtalk:ih:engmech:1963-1966_xlh_1963-1967_xlch_cam_cover_25200-63_by_motorcycle_dreams_pic6.jpg?direct&300|}} \\
+===== 1967 XLH Cover =====
+Part number (25201-67). Casting number (25202-52A). \\
+Same as 1967 XLCH but has the cut-out for electric start. \\
+{{:techtalk:ih:engmech:1967_xlh_cam_cover_pic1_by_market406.jpg?direct&300|}} ((photo courtesy of Ebay seller, market406. [[https://www.ebay.com/sch/market406/m.html?_nkw=&_armrs=1&_ipg=&_from=|Link to Items for Sale page]] )) {{:techtalk:ih:engmech:1967_xlh_cam_cover_pic3_by_market406.jpg?direct&300|}} ((photo courtesy of Ebay seller, market406. [[https://www.ebay.com/sch/market406/m.html?_nkw=&_armrs=1&_ipg=&_from=|Link to Items for Sale page]] )) \\
 ===== 1968-1969 XLCH Cover =====
 Cover part number (25200-63A). Casting number is (02-68). \\
@@ Line 55: / Line 124: @@
 The XLCH cover has a squared (uncut) rear corner, no 90° fitting on back and the ignition boss on top is set up to accept a magneto. \\
+Click on any pic to enlarge: ((photos courtesy of Brewer's Performance Inc. in Laura, Ohio [[http://www.brewersperformance.com/|Link to website]] )) \\
+{{:techtalk:ih:engmech:1968-1969_xlch_cam_cover_25200-63_pic1_by_shopanuck.jpg?direct&300|}} {{:techtalk:ih:engmech:1968-1969_xlch_cam_cover_25200-63_pic2_by_shopanuck.jpg?direct&300|}} \\
+{{:techtalk:ih:engmech:1968-1969_xlch_cam_cover_25200-63_pic3_by_shopanuck.jpg?direct&300|}} {{:techtalk:ih:engmech:1968-1969_xlch_cam_cover_25200-63_pic4_by_shopanuck.jpg?direct&300|}} \\
 ===== 1968-1970 XLH Cover =====
 Cover part number (25201-67A). Casting number is (02-68). Top rear corner is cut out for the electric starter. \\
@@ Line 62: / Line 135: @@
 Both fittings are 1/8"-27 NPT to 1/4" hose barb 90° elbows. \\
-Click on a pic to enlarge: ((photos courtesy of Ebay seller, animalhouse2010, [[https://www.ebay.com/str/animalhouse2010?_trksid=p2047675.l2563|Link to Ebay store:]] )) \\
+{{:techtalk:ih:engmech:1968-1970_xlh_cam_cover_25201-67a_pic1_by_flashback_inc.jpg?direct&300|}} ((photo courtesy of Flashback Enterprises in Imlay City, MI, [[https://www.ebay.com/str/flashbackenterprisesinc?_trksid=p2047675.m3561.l2563|Link to Ebay Store]] ))
-{{:techtalk:ih:engmech:1968-1970_xlh_cam_cover_25201-67a_by_animalhouse2010_pic1.jpg?direct&300|}} {{:techtalk:ih:engmech:1968-1970_xlh_cam_cover_25201-67a_by_animalhouse2010_pic2.jpg?direct&300|}} {{:techtalk:ih:engmech:1968-1970_xlh_cam_cover_25201-67a_by_animalhouse2010_pic3.jpg?direct&300|}} \\
+{{:techtalk:ih:engmech:1968-1970_xlh_cam_cover_25201-67a_pic2_by_flashback_inc.jpg?direct&300|}} ((photo courtesy of Flashback Enterprises in Imlay City, MI, [[https://www.ebay.com/str/flashbackenterprisesinc?_trksid=p2047675.m3561.l2563|Link to Ebay Store]] )) \\
+{{:techtalk:ih:engmech:1968-1970_xlh_cam_cover_25201-67a_pic1_by_cyclewarehouse.jpg?direct&300|}} ((photo courtesy of Ebay seller, cyclewarehouse. [[https://www.ebay.com/sch/cyclewarehouse/m.html?_nkw=&_armrs=1&_ipg=&_from=|Link to Items for Sale]] )) {{:techtalk:ih:engmech:1968-1970_xlh_cam_cover_25201-67a_pic3_by_flashback_inc.jpg?direct&300|}} ((photo courtesy of Flashback Enterprises in Imlay City, MI, [[https://www.ebay.com/str/flashbackenterprisesinc?_trksid=p2047675.m3561.l2563|Link to Ebay Store]] )) \\
-{{:techtalk:ih:engmech:1968-1970_xlh_cam_cover_25201-67a_by_animalhouse2010_pic4.jpg?direct&300|}} {{:techtalk:ih:engmech:1968-1970_xlh_cam_cover_25201-67a_by_animalhouse2010_pic5.jpg?direct&300|}} {{:techtalk:ih:engmech:1968-1970_xlh_cam_cover_25201-67a_by_animalhouse2010_pic6.jpg?direct&300|}} \\
 ===== 1970 XLCH Cover =====
@@ Line 73: / Line 148: @@
 The fitting (62375-57) is a 1/8"-27 NPT to 1/4" hose barb 90° elbow. \\
-Click on a pic to enlarge: ((pics by Scott of the XLFORUM http://xlforum.net/forums/showthread.php?t=2073823)) \\
+Click on a pic to enlarge: ((pics by Scott of the XLFORUM https://www.xlforum.net/forum/sportster-motorcycle-forum/sportster-motorcycle-era-specific-and-model-specific/ironhead-sportster-motorcycle-talk-1957-1985/197215-cam-cover-id-help-please-warning-huge-pics?t=2073823)) \\
 {{:techtalk:ih:engmech:1970_xlch_cam_cover_25200-70_pic1_by_scott.jpg?direct&300|}} {{:techtalk:ih:engmech:1970_xlch_cam_cover_25200-70_pic2_by_scott.jpg?direct&300|}} {{:techtalk:ih:engmech:1970_xlch_cam_cover_25200-70_pic3_by_scott.jpg?direct&300|}} \\

Trace:

Differences

Navigation

Search

Toolbox