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techtalk:ih:body01 [2021/04/25 03:38] hippysmack [Sub Documents] |
techtalk:ih:body01 [2023/12/28 00:28] (current) hippysmack |
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| * [[techtalk:ih:body01g|1973-1976 XLH, XLCH Sportster Frame Pics]] | * [[techtalk:ih:body01g|1973-1976 XLH, XLCH Sportster Frame Pics]] | ||
| * [[techtalk:ih:body01i|1977-1978 XLH, XLCH Sportster Frame Pics]] | * [[techtalk:ih:body01i|1977-1978 XLH, XLCH Sportster Frame Pics]] | ||
| - | * [[techtalk:ih:body01q|Next Subject]] | + | * [[techtalk:ih:body01j|1977 XLCR Sportster Frame Pics]] |
| - | * [[techtalk:ih:body01r|1979 XL, XLCH Sportster Frame Pics]] | + | * [[techtalk:ih:body01k|1979 XL, XLCH Sportster Frame Pics]] |
| - | * [[techtalk:ih:body01s|1980-1981 XL, XLS Sportster Frame Pics]] | + | * [[techtalk:ih:body01m|1980-1981 XL, XLS Sportster Frame Pics]] |
| + | * [[techtalk:ih:body01n|1982 XL, XLS Sportster Frame Pics]] | ||
| + | * [[techtalk:ih:body01o|1983-E1984 XL, XLS, XLX Sportster Frame Pics]] | ||
| + | * [[techtalk:ih:body01p|L1984-1985 XL, XLS, XLX Sportster Frame Pics]] | ||
| * [[techtalk:ih:body01w|Ironhead Frame Identification]] | * [[techtalk:ih:body01w|Ironhead Frame Identification]] | ||
| * [[techtalk:ih:body01z|Pre-77 Frame mod for oil pump removal]] | * [[techtalk:ih:body01z|Pre-77 Frame mod for oil pump removal]] | ||
| + | |||
| + | [[techtalk:ih:engmech09|Click Here]] to reference motor mounts in the Ironhead section of the Sportsterpedia. \\ | ||
| * From 1957-1969, the VIN is not stamped on the frame. The numbers stamped on the engine are the only useable VIN numbers. | * From 1957-1969, the VIN is not stamped on the frame. The numbers stamped on the engine are the only useable VIN numbers. | ||
| * From 1970 to present, the frame is stamped with VIN numbers and the engine numbers do not apply to VIN. | * From 1970 to present, the frame is stamped with VIN numbers and the engine numbers do not apply to VIN. | ||
| * See Also: [[sportster_history:99xx-01a#vin_changes_for_sportsters|History and Charts of Sportster VIN Changes]] | * See Also: [[sportster_history:99xx-01a#vin_changes_for_sportsters|History and Charts of Sportster VIN Changes]] | ||
| - | * Anti-theft numbers are also printed on some pre-70 frames. ((Chuckthebeatertruck http://xlforum.net/forums/showthread.php?threadid=2032196)) | + | * Anti-theft numbers are also printed on some pre-70 frames. ((Chuckthebeatertruck https://www.xlforum.net/forum/sportster-motorcycle-forum/sportster-motorcycle-era-specific-and-model-specific/ironhead-sportster-motorcycle-talk-1957-1985/190622-numbers-on-pre-vin-frame?threadid=2032196)) |
| * More from the XLFORUM starting in post #216 on [[http://xlforum.net/forums/showthread.php?t=1062720&page=22|Frame ID]] | * More from the XLFORUM starting in post #216 on [[http://xlforum.net/forums/showthread.php?t=1062720&page=22|Frame ID]] | ||
| - | * Also refer to the technical section of the Harley K Model site [[http://www.harleykmodel.com/technical/index.html]]. Scroll down to frames and download the PDF. ((Chuckthebeatertruck http://xlforum.net/forums/showthread.php?threadid=2032196)) | + | * Also refer to the technical section of the Harley K Model site [[http://www.harleykmodel.com/technical/index.html]]. Scroll down to frames and download the PDF. ((Chuckthebeatertruck https://www.xlforum.net/forum/sportster-motorcycle-forum/sportster-motorcycle-era-specific-and-model-specific/ironhead-sportster-motorcycle-talk-1957-1985/190622-numbers-on-pre-vin-frame?threadid=2032196)) |
| ^{{techtalk:miscres:instruction_sheet_header_4.png?nolink&850|}}|||| | ^{{techtalk:miscres:instruction_sheet_header_4.png?nolink&850|}}|||| | ||
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| |1952-1955 K Models|47014-52B|Replaced 47014-52A in 1957 parts book. ((1952-1957 Spare Parts Catalog for all Sportster and K Models pg 38)) ((1952-1959 Spare Parts Catalog for All Sportster and K Models pg 44)) ((1963 HD Parts Catalog for 53-63 Sportsters and K Models pg 50)) || | |1952-1955 K Models|47014-52B|Replaced 47014-52A in 1957 parts book. ((1952-1957 Spare Parts Catalog for all Sportster and K Models pg 38)) ((1952-1959 Spare Parts Catalog for All Sportster and K Models pg 44)) ((1963 HD Parts Catalog for 53-63 Sportsters and K Models pg 50)) || | ||
| |1956 KH \\ 1957-1964 XL/XLH|47014-56 ((1952-1957 Spare Parts Catalog for all Sportster and K Models pg 38)) ((1952-1959 Spare Parts Catalog for All Sportster and K Models pg 44)) ((1963 HD Parts Catalog for 53-63 Sportsters and K Models pg 50))|1966 XLH frame (47014-56A) sold as a replacement. ((1966 Sportster Parts Catalog Supplement))|| | |1956 KH \\ 1957-1964 XL/XLH|47014-56 ((1952-1957 Spare Parts Catalog for all Sportster and K Models pg 38)) ((1952-1959 Spare Parts Catalog for All Sportster and K Models pg 44)) ((1963 HD Parts Catalog for 53-63 Sportsters and K Models pg 50))|1966 XLH frame (47014-56A) sold as a replacement. ((1966 Sportster Parts Catalog Supplement))|| | ||
| - | |1958 XLC \\ 1959-1965 XLCH|47014-58 ((1952-1959 Spare Parts Catalog for All Sportster and K Models pg 44)) ((1963 HD Parts Catalog for 53-63 Sportsters and K Models pg 50))| || | + | |1958 XLC \\ 1958-1965 XLCH|47014-58 ((1952-1959 Spare Parts Catalog for All Sportster and K Models pg 44)) ((1963 HD Parts Catalog for 53-63 Sportsters and K Models pg 50))| || |
| |1965 XLH|47014-65 ((1955-1965 K model, Sportster Parts Catalog, pg 50)) |1966 XLH frame (47014-56A) sold as a replacement. ((1966 Sportster Parts Catalog Supplement))|| | |1965 XLH|47014-65 ((1955-1965 K model, Sportster Parts Catalog, pg 50)) |1966 XLH frame (47014-56A) sold as a replacement. ((1966 Sportster Parts Catalog Supplement))|| | ||
| |1966 XLH|47014-56A ((1966 Sportster Parts Catalog Supplement))| || | |1966 XLH|47014-56A ((1966 Sportster Parts Catalog Supplement))| || | ||
| - | |1967 XLCH|47014-66 ((1966 Sportster Parts Catalog Supplement)) ((1967 Sportster Parts Catalog pg 51))|1968 XLCH frame (47014-66A) sold as replacement. ((1970 Sportster Parts Catalog pg 49))|| | + | |1966-1967 XLCH|47014-66 ((1966 Sportster Parts Catalog Supplement)) ((1967 Sportster Parts Catalog pg 51))|1968 XLCH frame (47014-66A) sold as replacement. ((1970 Sportster Parts Catalog pg 49))|| |
| |1968-1969 XLCH|47014-66A ((1968 Sportster Parts Catalog Supplement)) ((1969 Sportster Parts Catalog Supplement))| || | |1968-1969 XLCH|47014-66A ((1968 Sportster Parts Catalog Supplement)) ((1969 Sportster Parts Catalog Supplement))| || | ||
| |1967-1969 XLH|47014-67 ((1967 Sportster Parts Catalog pg 51)) ((1970 Sportster Parts Catalog pg 49))|1970 XLH frame (47014-67B) sold as a replacement. ((1971 Sportster Parts Catalog pg 57)) \\ 1972 XLH frame (47014-67C) sold as a replacement. ((1972 Sportster Parts Supplement)) \\ 1972 XLCH frame (47014-70B) sold as a replacement. ((1973 Sportster Parts Catalog)) \\ *E1973 XLH/XLCH frame (47014-73) replaced 47014-70B. ((1975 Sportster Parts Supplement))|*Frame Adapter \\ Kit (47385-75) \\ adapts frame \\ (47014-73) to \\ 67-72 XLH, \\ 70-72 XLCH \\ models. \\ Includes \\ 2 brackets \\ bolts, washers \\ and locknuts. \\ ((1975 Sportster Parts Supplement)) ((1975 Sportster Parts Supplement))| | |1967-1969 XLH|47014-67 ((1967 Sportster Parts Catalog pg 51)) ((1970 Sportster Parts Catalog pg 49))|1970 XLH frame (47014-67B) sold as a replacement. ((1971 Sportster Parts Catalog pg 57)) \\ 1972 XLH frame (47014-67C) sold as a replacement. ((1972 Sportster Parts Supplement)) \\ 1972 XLCH frame (47014-70B) sold as a replacement. ((1973 Sportster Parts Catalog)) \\ *E1973 XLH/XLCH frame (47014-73) replaced 47014-70B. ((1975 Sportster Parts Supplement))|*Frame Adapter \\ Kit (47385-75) \\ adapts frame \\ (47014-73) to \\ 67-72 XLH, \\ 70-72 XLCH \\ models. \\ Includes \\ 2 brackets \\ bolts, washers \\ and locknuts. \\ ((1975 Sportster Parts Supplement)) ((1975 Sportster Parts Supplement))| | ||
| Line 50: | Line 55: | ||
| |L1984-1985 XL/XLS/XLX|47150-84 ((1979-1985 HD Sportster Parts Catalog pg 87))| || | |L1984-1985 XL/XLS/XLX|47150-84 ((1979-1985 HD Sportster Parts Catalog pg 87))| || | ||
| - | Parts Catalog Issues noted in parts catalogs \\ | + | Issues noted in parts catalogs \\ |
| * -67 catalog only shows a picture of a K Model frame. | * -67 catalog only shows a picture of a K Model frame. | ||
| * -70 catalog does not show the part number for the 70 H frame. \\ | * -70 catalog does not show the part number for the 70 H frame. \\ | ||
| * 1967-1969 XLH has a -67 part# where 71 XLH has a -67B part#. So 1970 XLH frame may have been a -67A part#. | * 1967-1969 XLH has a -67 part# where 71 XLH has a -67B part#. So 1970 XLH frame may have been a -67A part#. | ||
| - | ====== l973 XL, XLCH Frame Reinforcement / Tail Lamp Mod ====== | ||
| - | A service bulletin was issued for SAFETY DEFECT CODE 023, [[|Click Here to download TSB# 656]]. | ||
| - | |||
| - | All El973 XL and XLCH frames: \\ | ||
| - | Corrective modification was required to prevent possible breakage at the welded junction of the frame tubes and the rear fender and shock absorber support bracket. \\ | ||
| - | Some cases of breakage reported was caused by heavy stress concentration in this location. \\ | ||
| - | |||
| - | In conjunction with this recall program, a further improvement in tail lamp wiring was to be made to correct the short circuit problem originally communicated in TSB# 650. \\ | ||
| - | The rear fender support attaching bolts were to be relocated to raise the fender rear end and provide more clearance between the tire and taillight wires. \\ | ||
| - | (to prevent possible short circuit caused by the tire rubbing through wire insulation under abnormal rear end loading) \\ | ||
| - | |||
| - | A Frame Brace and Fender Support Kit (47420-74) was issued to make these changes. Below are contents of the kit. \\ | ||
| - | |||
| - | |47087-74|Brace (2)|For welding to each side of frame|10006|Strap fastener (1)|If required| | ||
| - | |59660-73|Plate (2)|For relocating fender support bolt|68204-74|Tail lamp wire (green) (1)| | | ||
| - | |59798-52|Fender Pad (1)| |68203-74|Stop lamp wire (red) (1)| | | ||
| - | |6702|Washer (1)|To space out oil tank (if required)|68202-74|Rubber boot (1)|For lamp socket| | ||
| - | |10013|Oil hose clamp (2)|If required|72039-71|Pin Terminal (3)|For tail and stop lamp wires| | ||
| - | |10014|Oil hose clamp (1)|If required| ||| | ||
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| - | {{:techtalk:ih:body:1973_sportster_fender_and_brace_kit_47420-74_pic1_by_animalhouse2010.jpg?direct&300|}} ((photo courtesy of Ebay seller, animalhouse2010, [[https://www.ebay.com/str/animalhouse2010?_trksid=p2047675.l2563|Link to Ebay store:]] )) {{:techtalk:ih:body:1973_sportster_fender_and_brace_kit_47420-74_pic2_by_animalhouse2010.jpg?direct&300|}} ((photo courtesy of Ebay seller, animalhouse2010, [[https://www.ebay.com/str/animalhouse2010?_trksid=p2047675.l2563|Link to Ebay store:]] )) {{:techtalk:ih:body:1973_sportster_fender_and_brace_kit_47420-74_pic3_by_animalhouse2010.jpg?direct&300|}} ((photo courtesy of Ebay seller, animalhouse2010, [[https://www.ebay.com/str/animalhouse2010?_trksid=p2047675.l2563|Link to Ebay store:]] )) \\ | ||
