Differences

This shows you the differences between two versions of the page.

--- techtalk:evo:oil04 [2022/03/10 21:48]
hippysmack [Oil Line Routing]
+++ techtalk:evo:oil04 [2023/07/27 22:06]
hippysmack [Sub Documents]
@@ Line 19: / Line 19: @@
   * [[techtalk:evo:oil04g|Pics and Information on 2004-2009 Sportster Oil Tanks]]
   * [[techtalk:evo:oil04h|Pics and Information on 2010-2013 Sportster Oil Tanks]]
-  * [[techtalk:evo:oil04i|Pics and Information on 2014-Up Sportster Oil Tanks]]
+  * [[techtalk:evo:oil04i|Pics and Information on 2014-2022 Sportster Oil Tanks]]
   * [[techtalk:evo:oil04k|How to Distinguish Between 1982-2003 Oil Tanks at a Glance]]
@@ Line 35: / Line 35: @@
 |:::|883R|62951-02 (black) |:::|:::|
 |2004-2006|All|62888-04 \\ 62888-04B (10psi relief valve)|63000-04 \\ 63000-04A (2006)|66194-04 \\ 66194-04B (2006)|
-|2007-2009|All (except XR1200)|62888-04A \\ 62888-04B (10psi relief valve)|63000-04A \\ 63000-04B (2009)|66194-04C|
+|2007-2009|All (except XR1200)|62888-04A \\ 62888-04B (10psi relief valve) \\ 62954-10 (requires hose reroute)|63000-04A \\ 63000-04B (2009)|66194-04C|
 |:::|07-08 1200N|:::|62592-07|:::|
 |:::|09 883N/1200N|:::|62592-07A|:::|
@@ Line 42: / Line 42: @@
 |:::|883N/1200N|:::|62592-07A|:::|
 |:::|XR1200/XR1200X|62888-08A|63008-08|
-|2014-2016|All|62500017|63000-04B|66000031|
+|2014-2022|All|62500017|63000-04B|66000031|
 |:::|883N|:::|62592-07A|:::|
+====== Oil Tank Interchangeability ======
+  * These oil tanks will fit listed models without issue;
+    * 2004-2009 models (except XR1200/XR1200X): 62888-04, 62888-04A, 62888-04B.
+    * XR1200/XR1200X: 62888-08, 62888-08A.
+    * 2014-2016 models: 62500017.
+  * These tanks will fit listed models with alterations;
+    * 2004-2009 models can use the 2010-2013 tank if hose routings are changed to suit. ((Captain Johnny of the XLFORUM http://xlforum.net/forums/showthread.php?p=6003148#post6003148)).
 ====== Oil Line Routing ======
   * **1986-1990 (all models)**:
@@ Line 65: / Line 72: @@
     * Oil return to the tank is on the upper front of the oil pump (3/8" hose fitting).
     * Vent line from the oil tank is on the rear of the cam cover (1/4" hose 90° fitting).
+      * Both (return and vent) lines run thru a oil line clip (bracket) that screw onto the small rear stud of the starter. \\ The clip is secured by a nylok nut. Both hoses are secured away from the moving sprocket with the clip installed.
     * Primary / transmission vent:
       * 1994-1999: The primary / trans is vented to atmosphere from the top of the transmission near the rear motor mount (vertical 3/8" hose straight fitting).
@@ Line 73: / Line 81: @@
 {{:techtalk:evo:oil:simplified_oil_routing_86-90_sportster_by_hippysmack.png?direct&300|}} {{:techtalk:evo:oil:simplified_oil_routing_91-93_sportster_by_hippysmack.png?direct&300|}} {{:techtalk:evo:oil:simplified_oil_routing_94-03_sportster_by_hippysmack.png?direct&300|}} \\
 |  1994-2003 Oil Return and Tank Vent Oil Lines, also Hose Clip (31532-94) ((Left photo courtesy of Ebay seller, Robison Motorcycles [[ https://www.ebay.com/str/robisonmotorcycles?_trksid=p2047675.l2563 |Link to Ebay Store]] )) ((Right photo by Hippysmack))  ||
@@ Line 185: / Line 192: @@
 There is a steel plug welded to the rear of the frame under the swingarm. \\
 The drain hose fits over that plug with a worm clamp to hold it there. \\
+You can use auto (fuel) hose from the local car parts store drain hose replacement. \\
+If you cut it the right length, you can bend it without kinking it. \\
+Kinking the hose will not change the flow or anything but may show up as a leak later as the hose ages. \\
 |  Oil feed and drain hose ((photo by Matt Black of the XLFORUM http://xlforum.net/forums/showthread.php?t=2067584))  |   Engine oil drain hose location on a 1998 1200S ((photo by Hippysmack))  |

Trace:

Differences

Navigation

Search

Toolbox