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techtalk:evo:engmech09c [2021/07/28 03:51]
hippysmack created
techtalk:evo:engmech09c [2024/05/31 00:49] (current)
ixl2relax
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 ====== Evo Motor Mount Specs ====== ====== Evo Motor Mount Specs ======
  
-The 1986-1990 FSM lists no torque specs for the rear mounts or lower front mounts. \\+The 1986-1991 FSMs list no torque specs for the rear mounts or lower front mounts. \\
 There is only one spec in the 79-85 FSM (rear motor mounting bolt-nut: 16 to 24 ft lbs) and the 86-90 rear mount is the same part from 84-90. \\ There is only one spec in the 79-85 FSM (rear motor mounting bolt-nut: 16 to 24 ft lbs) and the 86-90 rear mount is the same part from 84-90. \\
 For the rest, there are general "​Torque Value" charts in the front of the service manual. ((1986-1990 HD Sportster FSM pg 1-8)) \\ For the rest, there are general "​Torque Value" charts in the front of the service manual. ((1986-1990 HD Sportster FSM pg 1-8)) \\
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 Below is a list of torque values from the different year model FSMs. \\ Below is a list of torque values from the different year model FSMs. \\
  
-^{{techtalk:​miscres:​instruction_sheet_header_4.png?​nolink&​820|}}|||||| +^{{techtalk:​miscres:​instruction_sheet_header_4.png?​nolink&​820|}}|||||||| 
-|  Torque Specs in HD Service Manuals ​ |||||| +|  ​**1986-2003 Motor Mount Torque Specs in HD Service Manuals**  |||||||| 
- 1986-1990 Engines  ​|||||| +|Point of \\ Torque|SAE|Metric|Year Model|Point of Torque|SAE|Metric|Year Model| 
-|Upper Front Mount to Head|25-30 ft-lbs ​((1986-1990 HD Sportster FSM pg 3-3))|34-40 Nm|Upper Front Mount to Frame|30-35 ft-lbs ​((1986-1990 ​HD Sportster FSM pg 3-3))|40-47 Nm| +|Rear Mount \\ Fasteners|16-24 ft-lbs \\ 25-30 ft-lbs|21-33 Nm \\ 34-41 Nm|1985→1990 \\ 1994-2003|Neg Cable Nut \\ to Rear Mount Stud|68-80 in-lbs|7-10 Nm|1994-2003|  
-|Top Front Mount to Heads|25-30 ft-lbs ​((1986-1990 HD Sportster FSM pg 3-3))|34-40 Nm|Top ​Front Mount to Frame|30-35 ft-lbs ​((1986-1990 HD Sportster FSM pg 3-3))|40-47 Nm|+|Lower Front Mount \\ to Engine|25-30 ft-lbs|34-41 Nm|1994-2003| Lower Front Mount \\ to Frame|25-30 ft-lbs|34-41 Nm|1994-2003| 
 +|Upper Front Mount \\ to Head|21-27 ft-lbs ​\\ 25-30 ft-lbs|28-36 Nm \\ 34-41 Nm|1986-1989 \\ 1990-2003|Upper Front Mount \\ to Frame|30-35 ft-lbs ​|40-47 Nm|1986-2003
 +|Top Center ​Mount \\ to Heads|21-27 ft-lbs ​\\ 25-30 ft-lbs|28-36 Nm \\ 34-41 Nm|1986-1989 \\ 1990-2003|Top Center ​Mount \\ to Frame|30-35 ft-lbs|41-47 Nm|1986-2003|
  
 ---- ----
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 ^{{techtalk:​miscres:​instruction_sheet_header_4.png?​nolink&​820|}}|||||||| ^{{techtalk:​miscres:​instruction_sheet_header_4.png?​nolink&​820|}}||||||||
-|  SAE  Torque Value Chart per Bolt Type  ||||||||+|  ​**SAE  Torque Value Chart per Bolt Type**  ​||||||||
 |Bolt size|SAE 2 \\ 74,000 psi \\ Low carbon|SAE 5 \\ 120,000 psi \\ Medium carbon \\ heat treat|SAE 7 \\ 133,000 psi \\ Medium carbon \\ alloy|SAE 8 \\ 150,000 psi \\ Medium carbon \\ alloy|Socket head \\ cap screw \\ 160,000 psi \\ High carbon \\ quenched tempered|Socket head \\ set screw \\ 212,000 psi \\ High carbon \\ quenched tempered|Studs| |Bolt size|SAE 2 \\ 74,000 psi \\ Low carbon|SAE 5 \\ 120,000 psi \\ Medium carbon \\ heat treat|SAE 7 \\ 133,000 psi \\ Medium carbon \\ alloy|SAE 8 \\ 150,000 psi \\ Medium carbon \\ alloy|Socket head \\ cap screw \\ 160,000 psi \\ High carbon \\ quenched tempered|Socket head \\ set screw \\ 212,000 psi \\ High carbon \\ quenched tempered|Studs|
 |#​6|-|-|-|-|-|9 in/lb|Use \\ SAE \\ 2,5 and 8 \\ values \\ when \\ grade \\ is known \\ with nut \\ and \\ sufficient \\ strength| |#​6|-|-|-|-|-|9 in/lb|Use \\ SAE \\ 2,5 and 8 \\ values \\ when \\ grade \\ is known \\ with nut \\ and \\ sufficient \\ strength|
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 |1"​|310 ft/lb|587 ft/lb|840 ft/lb|700 ft/lb|970 ft/​lb|-|:::​| |1"​|310 ft/lb|587 ft/lb|840 ft/lb|700 ft/lb|970 ft/​lb|-|:::​|
  
- +^{{techtalk:​miscres:​instruction_sheet_header_4.png?​nolink&​820|}}|||||||| 
- +|  **Metric ​ Torque Value Chart per Bolt Type** ​ |||||||| 
 +|Bolt size|SAE 2 \\ 5,202 kg/cm² \\ Low carbon|SAE 5 \\ 8,436 kg/cm² \\ Medium carbon \\ heat treat|SAE 7 \\ 9,350 kg/cm² \\ Medium carbon \\ alloy|SAE 8 \\ 10,545 kg/cm² \\ Medium carbon \\ alloy|Socket head \\ cap screw \\ 11,248 kg/cm² \\ High carbon \\ quenched tempered|Socket head \\ set screw \\ 14,902 kg/cm² \\ High carbon \\ quenched tempered|Studs| 
 +|2|-|-|-|-|-|-|Use \\ SAE \\ 2,5 and 8 \\ values \\ when \\ grade \\ is known \\ with nut \\ and \\ sufficient \\ strength| 
 +|3|-|-|-|-|-|-|:::​| 
 +|4|-|-|-|-|-|-|:::​| 
 +|5|-|-|-|-|-|-|:::​| 
 +|6|-|-|-|-|-|1.0|:::​| 
 +|8|-|1.6|-|-|-|1.8|:::​| 
 +|10|-|2.5|-|-|-|3.4|:::​| 
 +|6.4|8.3|13.8|18.0|19.4|22.1|8.1|:::​| 
 +|7.9|16.6|26.3|34.6|40.1|45.6|16.1|:::​| 
 +|9.5|27.7|45.6|60.8|65.0|74.7|24.9|:::​| 
 +|11.1|44.3|74.7|98.2|107.9|116.2|40.1|:::​| 
 +|12.7|65.0|107.9|152.1|164.6|172.9|59.5|:::​| 
 +|14.3|95.4|157.7|213.0|233.7|248.9|87.1|:::​| 
 +|15.9|132.8|213.0|297.3|318.1|345.7|138.3|:::​| 
 +|19.1|214.4|355.4|497.9|525.5|553.2|201.9|:::​| 
 +|22.2|283.5|528.3|788.3|829.8|885.1|-|:::​| 
 +|25.4|428.7|811.8|1161.7|968.1|1341.5|-|:::​|
  
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