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techtalk:evo:engmech04 [2022/10/09 14:54] – [Rocker Box Gaskets] hippysmack | techtalk:evo:engmech04 [2025/10/01 04:49] (current) – [Pushrods] hippysmack |
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====== Rocker Box ====== | ====== Rocker Box ====== |
===== Sub Documents ===== | ===== Sub Documents ===== |
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* [[techtalk:evo:engmech04a|Removing the Rocker Boxes]] | * [[techtalk:evo:engmech04a|Removing the Rocker Boxes]] |
* [[techtalk:evo:engmech04b|Rocker Box Inspection and Servicing]] | * [[techtalk:evo:engmech04b|Rocker Box Inspection and Servicing]] |
* [[techtalk:evo:engmech04j|Rocker Arm Inspection and Servicing]] | * [[techtalk:evo:engmech04j|Rocker Arm Inspection and Servicing]] |
* [[techtalk:evo:engmech04l|Stabilizing Noisy Rocker Arm Shafts]] | * [[techtalk:evo:engmech04l|Stabilizing Noisy Rocker Arm Shafts]] |
| * [[techtalk:evo:engmech04p|Pushrod Length and Valve Train Geometry]] |
* [[techtalk:evo:engmech04q|Removing / Installing Pushrods and Tubes]] | * [[techtalk:evo:engmech04q|Removing / Installing Pushrods and Tubes]] |
* [[techtalk:evo:engmech04s|Top End Oiling]] | * [[techtalk:evo:engmech04s|Top End Oiling]] |
===== Rocker Box Part Numbers ===== | |
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| ===== Rocker Box Part Numbers ===== |
^{{techtalk:miscres:instruction_sheet_header_4.png?nolink&840|}}||||||| | ^{{techtalk:miscres:instruction_sheet_header_4.png?nolink&840|}}||||||| |
| 1986-Up Sportster Rocker Box Part Numbers \\ (Note: an asterisk (*) next to a number indicates that part number is an updated version and not the original part number) ||||||| | | 1986-Up Sportster Rocker Box Part Numbers \\ (Note: an asterisk (*) next to a number indicates that part number is an updated version and not the original part number) ||||||| |
|2015-2016 883R, 883NN, \\ 1200CP, 1200CA, 1200CB|17598-07A| | N/A ||17655-05| | | |2015-2016 883R, 883NN, \\ 1200CP, 1200CA, 1200CB|17598-07A| | N/A ||17655-05| | |
| Notes:|Silver powder coated bottom, black powder coated top.|||||| | | Notes:|Silver powder coated bottom, black powder coated top.|||||| |
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===== Rocker Box Gaskets ===== | ===== Rocker Box Gaskets ===== |
|:::|Breather valves|(F) 26010-04|Directional and cannot be installed backwards.|See \\ [[techtalk:evo:engmech07|Breather page]]| | |:::|Breather valves|(F) 26010-04|Directional and cannot be installed backwards.|See \\ [[techtalk:evo:engmech07|Breather page]]| |
|:::|:::|(R) 26011-04|:::|:::| | |:::|:::|(R) 26011-04|:::|:::| |
|2007-Present|Upper (cover gasket)|17362-07 \\ 17362-07B \\ 17362-07C|Does not include cutouts for the breather valve. \\ 17393-07 breather seal required. \\ -07, thin black rubber. \\ -07B, black rubber. \\ -07C, thin crush dimpled black rubber.|{{ :techtalk:evo:engmech:2007-up_sportster_rocker_box_cover_gasket_17362-07_by_bikersnos.jpg?linkonly |-07}} ((photo courtesy of BIKERSNOS.com. [[https://www.ebay.com/str/bikersnos?_trksid=p2047675.m3561.l2563|Link to Ebay Store]] ))| | |2007-Present|Upper (cover gasket)|17362-07 \\ 17362-07B \\ 17362-07C|Does not include cutouts for the breather valve. \\ 17393-07 breather seal required. \\ -07, thin orange rubber. \\ -07A, thin orange crush dimpled rubber.\\ -07B, thin black rubber. \\ -07C, thin crush dimpled black rubber.| | |
|:::|Inner (bottom section)|17695-07 \\ 17695-07A \\ 17695-07B \\ 17695-07C|-07 orange gasket top of bottom section. \\ 07A is orange with crush dimples, \\ 07B is black, \\ 07C is black with crush dimples.| \\ {{ :techtalk:evo:engmech:2007-up_sportster_inner_rocker_box_gasket_17695-07a_by_mg000000.jpg?linkonly |-07A}} ((photo courtesy of Royal Motorworks Citroen Parts Plus, [[https://www.ebay.com/str/royalmotorworkscitroenpartsplus?_trksid=p2047675.m3561.l2563|Link to Ebay Store]] )) \\ \\ {{ :techtalk:evo:engmech:2007-up_sportster_rocker_box_inner_cover_gasket_17695-07c_by_1rosesofwood.jpg?linkonly |-07C}} ((photo courtesy of Ebay seller,1rosesofwood, [[https://www.ebay.com/str/rosesofwood?_trksid=p2047675.m3561.l2563|Link to Ebay Store]] ))| | |:::|Inner (bottom section)|17695-07 \\ 17695-07A \\ 17695-07B \\ 17695-07C|-07 thin orange rubber, top of bottom section. \\ -07A, orange rubber with crush dimples. \\ -07B, thin black rubber, \\ -07C, thin black rubber with crush dimples.| \\ {{ :techtalk:evo:engmech:2007-up_sportster_inner_rocker_box_gasket_17695-07a_by_mg000000.jpg?linkonly |-07A}} ((photo courtesy of Royal Motorworks Citroen Parts Plus, [[https://www.ebay.com/str/royalmotorworkscitroenpartsplus?_trksid=p2047675.m3561.l2563|Link to Ebay Store]] )) \\ {{ :techtalk:evo:engmech:2007-up_sportster_rocker_cover_inner_gasket_17695-07b_by_on_any_sunday_1961.jpg?linkonly |-07B}} ((photo courtesy of |
| Vintage Acquisitions, [[https://www.ebay.com/str/onanysunday1961?_trksid=p2047675.m3561.l2563|Link to Ebay Store]] )) \\ {{ :techtalk:evo:engmech:2007-up_sportster_rocker_box_inner_cover_gasket_17695-07c_by_1rosesofwood.jpg?linkonly |-07C}} ((photo courtesy of Ebay seller,1rosesofwood, [[https://www.ebay.com/str/rosesofwood?_trksid=p2047675.m3561.l2563|Link to Ebay Store]] ))| |
|:::|Head (bottom section)|16800-84A|One piece gasket between lower box and head.| | | |:::|Head (bottom section)|16800-84A|One piece gasket between lower box and head.| | |
|:::|Breather valves \\ (plastic units)|(F) 26012-07|Not a gasket but rather a breather valve. \\ Good maintenance to replace when cover is off. \\ Directional and cannot be installed backwards. \\ Same breather units as 04-06, seal included.|See \\ [[techtalk:evo:engmech07|Breather page]]| | |:::|Breather valves \\ (plastic units)|(F) 26012-07|Not a gasket but rather a breather valve. \\ Good maintenance to replace when cover is off. \\ Directional and cannot be installed backwards. \\ Same breather units as 04-06, seal included.|See \\ [[techtalk:evo:engmech07|Breather page]]| |
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====== Pushrods ====== | ====== Pushrods ====== |
Pushrod lean angle on 91-up engines. | |
The lifters are square to the lifter bore but they're not quite square to the rocker arm slot for the pushrod. \\ | |
There is a slight lean angle between the lifters and the rocker arms as shown below. \\ | |
The pushrod tubes line up square with the lifter blocks and hide the lean angle of the pushrods. \\ | |
In the pics below, a inside bore gauge is lined up app. straight from the lifter bore to the rocker arm slot for the pushrod. \\ | |
This is the app. lean angle of the pushrods between the lifter and the rocker arm. \\ | |
The pushrod angle also changes as the rocker arm moves thru it's arc while the valve is opened and closed. ((Tomcatt of the XLFORUM http://xlforum.net/forums/showthread.php?t=2074861&page=3)) \\ | |
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{{:techtalk:evo:engmech:pushrod_lean_angle_1_by_hippysmack.jpg?direct&300|}} ((photo by Hippysmack)) {{:techtalk:evo:engmech:pushrod_lean_angle_2_by_hippysmack.jpg?direct&300|}} ((photo by Hippysmack)) \\ | |
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