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techtalk:evo:elec02m [2021/03/09 04:15] hippysmack |
techtalk:evo:elec02m [2024/01/03 01:28] (current) hippysmack |
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| [[:techtalk:menu|{{ :techtalk:gototechnicalmenu.jpg|}}]] | [[:techtalk:menu|{{ :techtalk:gototechnicalmenu.jpg|}}]] | ||
| ====== EVO: Electrical System - Sub-02M ====== | ====== EVO: Electrical System - Sub-02M ====== | ||
| - | ====== Pics and Information on EVO Battery Trays and Parts ====== | + | ====== Pics and Information on stock EVO Battery Trays and Parts ====== |
| ^{{techtalk:miscres:instruction_sheet_header_4.png?nolink&820|}}|||| | ^{{techtalk:miscres:instruction_sheet_header_4.png?nolink&820|}}|||| | ||
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| ===== 1983-1993 Battery Tray / Parts ===== | ===== 1983-1993 Battery Tray / Parts ===== | ||
| Battery tray part# (66191-83). \\ | Battery tray part# (66191-83). \\ | ||
| + | This style battery tray looks identical to the 82 tray. However, the MoCo added a flange on the front side extending below the bottom and welded a 1/2" steel nipple to it as an oil tank drain plug. \\ | ||
| + | The 82 and prior oil tanks have a removeable threaded drain plug to drain the tank. \\ | ||
| + | 83-up oil tanks have an extra (1/2") hose nipple on them to drain the tank instead that gets plugged off by the nipple under the battery tray. \\ | ||
| + | The hose runs across the bike from the tank under the battery tray, bends and terminates on the welded plug. \\ | ||
| + | |||
| + | The tray mounts to the frame from the bracket underneath with (1) rubber mount stud (62563-65). \\ | ||
| + | 83-90 battery trays mount to the oil tank with (2) 5/16" x 24 x 5/8" hex head bolts with 1/16" thick washers. \\ | ||
| + | 91-93 battery trays mount to the oil tank with (2) 5/16" x 24 x 3/4" hex head bolts with 1/16" thick washers. \\ | ||
| + | The chrome battery strap (66476-73A) hooks to bottom left side of the tray, loops over the cover and bolts to the right side of the tray using a 1/4" x 20 nut and washer. \\ | ||
| + | |||
| + | 1982-1985 XL, XLS had a chrome battery cover (66367-73). \\ | ||
| + | 1983-1985 XLX had a black battery cover (66359-80). \\ | ||
| + | 1986-1993 XL883 had a black battery cover (66359-80). \\ | ||
| + | 1986-1987 XL1100 had a chrome battery cover (66367-73). \\ | ||
| + | 1988-1993 XL1200 had a chrome battery cover (66367-73). \\ | ||
| + | There are (2) pads (66352-65) under the cover to protect the terminals. \\ | ||
| + | |||
| + | {{:techtalk:evo:elec:1983-1993_sportster_battery_tray_pic1_by_c3cycle.com.jpg?direct&300|}} ((photo courtesy of c3cycle.com, Link to site:https://www.c3cycle.com/)) {{:techtalk:evo:elec:1983-1993_sportster_battery_tray_pic2_by_c3cycle.com.jpg?direct&300|}} ((photo courtesy of c3cycle.com, Link to site:https://www.c3cycle.com/)) \\ | ||
| + | |||
| + | {{:techtalk:evo:elec:1983-1993_sportster_battery_tray_pic3_by_c3cycle.com.jpg?direct&300|}} ((photo courtesy of c3cycle.com, Link to site:https://www.c3cycle.com/)){{:techtalk:evo:elec:1983-1993_sportster_battery_tray_pic4_by_c3cycle.com.jpg?direct&300|}} ((photo courtesy of c3cycle.com, Link to site:https://www.c3cycle.com/)){{:techtalk:evo:elec:1983-1993_sportster_battery_tray_pic5_by_c3cycle.com.jpg?direct&300|}} ((photo courtesy of c3cycle.com, Link to site:https://www.c3cycle.com/)) \\ | ||
| ===== 1994-1996 Battery Tray / Parts ===== | ===== 1994-1996 Battery Tray / Parts ===== | ||
| Line 23: | Line 43: | ||
| The pad (66103-74A) that sits under the battery is available as James Gasket# (JGI-66103-74-A). \\ | The pad (66103-74A) that sits under the battery is available as James Gasket# (JGI-66103-74-A). \\ | ||
| - | {{:techtalk:evo:elec:1994-1996_sportster_battery_tray_pic1_by_americanbikestrippers.jpg?direct&300|}} ((photo by Ebay seller, americanbikestrippers, [[https://www.ebay.com/str/AmericanBikestrippers?_trksid=p2047675.l2563|Ebay store link]] and [[https://www.ebay.com/itm/Harley-Sportster-Sport-XL1200s1996-Battery-Tray/254775512597?hash=item3b51cdce15:g:dPwAAOSwDTdfrDQy|Auction link on date of posting]] )) {{:techtalk:evo:elec:1994-1996_sportster_battery_tray_pic2_by_americanbikestrippers.jpg?direct&300|}} ((photo by Ebay seller, americanbikestrippers, [[https://www.ebay.com/str/AmericanBikestrippers?_trksid=p2047675.l2563|Ebay store link]] and [[https://www.ebay.com/itm/Harley-Sportster-Sport-XL1200s1996-Battery-Tray/254775512597?hash=item3b51cdce15:g:dPwAAOSwDTdfrDQy|Auction link on date of posting]] )) {{:techtalk:evo:elec:1994-1996_sportster_battery_tray_pic3_by_americanbikestrippers.jpg?direct&300|}} ((photo by Ebay seller, americanbikestrippers, [[https://www.ebay.com/str/AmericanBikestrippers?_trksid=p2047675.l2563|Ebay store link]] and [[https://www.ebay.com/itm/Harley-Sportster-Sport-XL1200s1996-Battery-Tray/254775512597?hash=item3b51cdce15:g:dPwAAOSwDTdfrDQy|Auction link on date of posting]] )) \\ | + | {{:techtalk:evo:elec:1994-1996_sportster_battery_tray_pic1_by_americanbikestrippers.jpg?direct&300|}} ((photo by Ebay seller, americanbikestrippers, [[https://www.ebay.com/str/AmericanBikestrippers?_trksid=p2047675.l2563|Ebay store link]] )) {{:techtalk:evo:elec:1994-1996_sportster_battery_tray_pic2_by_americanbikestrippers.jpg?direct&300|}} ((photo by Ebay seller, americanbikestrippers, [[https://www.ebay.com/str/AmericanBikestrippers?_trksid=p2047675.l2563|Ebay store link]] )) {{:techtalk:evo:elec:1994-1996_sportster_battery_tray_pic3_by_americanbikestrippers.jpg?direct&300|}} ((photo by Ebay seller, americanbikestrippers, [[https://www.ebay.com/str/AmericanBikestrippers?_trksid=p2047675.l2563|Ebay store link]] and [[https://www.ebay.com/itm/Harley-Sportster-Sport-XL1200s1996-Battery-Tray/254775512597?hash=item3b51cdce15:g:dPwAAOSwDTdfrDQy|Auction link on date of posting]] )) \\ |
| - | + | ||
| - | {{:techtalk:evo:elec:1994-1996_sportster_battery_tray_pic4_by_americanbikestrippers.jpg?direct&300|}} ((photo by Ebay seller, americanbikestrippers, [[https://www.ebay.com/str/AmericanBikestrippers?_trksid=p2047675.l2563|Ebay store link]] and [[https://www.ebay.com/itm/Harley-Sportster-Sport-XL1200s1996-Battery-Tray/254775512597?hash=item3b51cdce15:g:dPwAAOSwDTdfrDQy|Auction link on date of posting]] )) {{:techtalk:evo:elec:1994-1996_sportster_battery_tray_pic6_by_americanbikestrippers.jpg?direct&300|}} ((photo by Ebay seller, americanbikestrippers, [[https://www.ebay.com/str/AmericanBikestrippers?_trksid=p2047675.l2563|Ebay store link]] and [[https://www.ebay.com/itm/Harley-Sportster-Sport-XL1200s1996-Battery-Tray/254775512597?hash=item3b51cdce15:g:dPwAAOSwDTdfrDQy|Auction link on date of posting]] )) {{:techtalk:evo:elec:1994-1996_sportster_battery_tray_pic8_by_americanbikestrippers.jpg?direct&300|}} ((photo by Ebay seller, americanbikestrippers, [[https://www.ebay.com/str/AmericanBikestrippers?_trksid=p2047675.l2563|Ebay store link]] and [[https://www.ebay.com/itm/Harley-Sportster-Sport-XL1200s1996-Battery-Tray/254775512597?hash=item3b51cdce15:g:dPwAAOSwDTdfrDQy|Auction link on date of posting]] )) | + | |
| + | {{:techtalk:evo:elec:1994-1996_sportster_battery_tray_pic4_by_americanbikestrippers.jpg?direct&300|}} ((photo by Ebay seller, americanbikestrippers, [[https://www.ebay.com/str/AmericanBikestrippers?_trksid=p2047675.l2563|Ebay store link]] )) {{:techtalk:evo:elec:1994-1996_sportster_battery_tray_pic6_by_americanbikestrippers.jpg?direct&300|}} ((photo by Ebay seller, americanbikestrippers, [[https://www.ebay.com/str/AmericanBikestrippers?_trksid=p2047675.l2563|Ebay store link]] )) {{:techtalk:evo:elec:1994-1996_sportster_battery_tray_pic8_by_americanbikestrippers.jpg?direct&300|}} ((photo by Ebay seller, americanbikestrippers, [[https://www.ebay.com/str/AmericanBikestrippers?_trksid=p2047675.l2563|Ebay store link]] )) | ||
| \\ | \\ | ||
| + | |||
| ===== 1997 Battery Tray / Parts ===== | ===== 1997 Battery Tray / Parts ===== | ||
| Battery tray part# (66194-94A). \\ | Battery tray part# (66194-94A). \\ | ||
| Line 33: | Line 53: | ||
| The pad slips into the corner holes to protect the battery wires from getting cut by the tray. \\ | The pad slips into the corner holes to protect the battery wires from getting cut by the tray. \\ | ||
| - | {{:techtalk:evo:elec:1997_battery_tray_by_rileysusedmotorcycleparts_pic1.jpg?direct&300|}} ((photo by Ebay seller, rileysusedmotorcycleparts, store: [[https://www.ebay.com/str/RileysMotorcycleParts?_trksid=p2047675.l2563|Ebay store link:]] and [[https://www.ebay.com/itm/Harley-davidson-1997-Sportster-1200-91-97-883-Battery-Tray-Box-Holder-66194-49a/264940976302?_trkparms=aid%3D1110018%26algo%3DHOMESPLICE.COMPLISTINGS%26ao%3D1%26asc%3D20200423103927%26meid%3Db8fdda058ccc4c9480e3dcff06da1ac6%26pid%3D100013%26rk%3D3%26rkt%3D12%26sd%3D154139205243%26itm%3D264940976302%26pmt%3D1%26noa%3D0%26pg%3D2047675%26algv%3Ddefault%26brand%3DHarley-Davidson&_trksid=p2047675.c100013.m1986|Auction link on date of posting]] )) {{:techtalk:evo:elec:1997_battery_tray_by_rileysusedmotorcycleparts_pic2.jpg?direct&300|}} ((photo by Ebay seller, rileysusedmotorcycleparts, store: [[https://www.ebay.com/str/RileysMotorcycleParts?_trksid=p2047675.l2563|Ebay store link:]] and [[https://www.ebay.com/itm/Harley-davidson-1997-Sportster-1200-91-97-883-Battery-Tray-Box-Holder-66194-49a/264940976302?_trkparms=aid%3D1110018%26algo%3DHOMESPLICE.COMPLISTINGS%26ao%3D1%26asc%3D20200423103927%26meid%3Db8fdda058ccc4c9480e3dcff06da1ac6%26pid%3D100013%26rk%3D3%26rkt%3D12%26sd%3D154139205243%26itm%3D264940976302%26pmt%3D1%26noa%3D0%26pg%3D2047675%26algv%3Ddefault%26brand%3DHarley-Davidson&_trksid=p2047675.c100013.m1986|Auction link on date of posting]] )) {{:techtalk:evo:elec:1997_battery_tray_by_rileysusedmotorcycleparts_pic3.jpg?direct&300|}} ((photo by Ebay seller, rileysusedmotorcycleparts, store: [[https://www.ebay.com/str/RileysMotorcycleParts?_trksid=p2047675.l2563|Ebay store link:]] and [[https://www.ebay.com/itm/Harley-davidson-1997-Sportster-1200-91-97-883-Battery-Tray-Box-Holder-66194-49a/264940976302?_trkparms=aid%3D1110018%26algo%3DHOMESPLICE.COMPLISTINGS%26ao%3D1%26asc%3D20200423103927%26meid%3Db8fdda058ccc4c9480e3dcff06da1ac6%26pid%3D100013%26rk%3D3%26rkt%3D12%26sd%3D154139205243%26itm%3D264940976302%26pmt%3D1%26noa%3D0%26pg%3D2047675%26algv%3Ddefault%26brand%3DHarley-Davidson&_trksid=p2047675.c100013.m1986|Auction link on date of posting]] )) \\ | + | {{:techtalk:evo:elec:1997_battery_tray_by_rileysusedmotorcycleparts_pic1.jpg?direct&300|}} ((photo by Ebay seller, rileysusedmotorcycleparts, store: [[https://www.ebay.com/str/RileysMotorcycleParts?_trksid=p2047675.l2563|Ebay store link:]] )) {{:techtalk:evo:elec:1997_battery_tray_by_rileysusedmotorcycleparts_pic2.jpg?direct&300|}} ((photo by Ebay seller, rileysusedmotorcycleparts, store: [[https://www.ebay.com/str/RileysMotorcycleParts?_trksid=p2047675.l2563|Ebay store link:]] )) {{:techtalk:evo:elec:1997_battery_tray_by_rileysusedmotorcycleparts_pic3.jpg?direct&300|}} ((photo by Ebay seller, rileysusedmotorcycleparts, store: [[https://www.ebay.com/str/RileysMotorcycleParts?_trksid=p2047675.l2563|Ebay store link:]] )) \\ |
| - | {{:techtalk:evo:elec:1997_battery_tray_by_rileysusedmotorcycleparts_pic6.jpg?direct&300|}} ((photo by Ebay seller, rileysusedmotorcycleparts, store: [[https://www.ebay.com/str/RileysMotorcycleParts?_trksid=p2047675.l2563|Ebay store link:]] and [[https://www.ebay.com/itm/Harley-davidson-1997-Sportster-1200-91-97-883-Battery-Tray-Box-Holder-66194-49a/264940976302?_trkparms=aid%3D1110018%26algo%3DHOMESPLICE.COMPLISTINGS%26ao%3D1%26asc%3D20200423103927%26meid%3Db8fdda058ccc4c9480e3dcff06da1ac6%26pid%3D100013%26rk%3D3%26rkt%3D12%26sd%3D154139205243%26itm%3D264940976302%26pmt%3D1%26noa%3D0%26pg%3D2047675%26algv%3Ddefault%26brand%3DHarley-Davidson&_trksid=p2047675.c100013.m1986|Auction link on date of posting]] )) {{:techtalk:evo:elec:1997_battery_tray_by_rileysusedmotorcycleparts_pic5.jpg?direct&300|}} ((photo by Ebay seller, rileysusedmotorcycleparts, store: [[https://www.ebay.com/str/RileysMotorcycleParts?_trksid=p2047675.l2563|Ebay store link:]] and [[https://www.ebay.com/itm/Harley-davidson-1997-Sportster-1200-91-97-883-Battery-Tray-Box-Holder-66194-49a/264940976302?_trkparms=aid%3D1110018%26algo%3DHOMESPLICE.COMPLISTINGS%26ao%3D1%26asc%3D20200423103927%26meid%3Db8fdda058ccc4c9480e3dcff06da1ac6%26pid%3D100013%26rk%3D3%26rkt%3D12%26sd%3D154139205243%26itm%3D264940976302%26pmt%3D1%26noa%3D0%26pg%3D2047675%26algv%3Ddefault%26brand%3DHarley-Davidson&_trksid=p2047675.c100013.m1986|Auction link on date of posting]] )) {{:techtalk:evo:elec:1997_battery_tray_by_rileysusedmotorcycleparts_pic4.jpg?direct&300|}} ((photo by Ebay seller, rileysusedmotorcycleparts, store: [[https://www.ebay.com/str/RileysMotorcycleParts?_trksid=p2047675.l2563|Ebay store link:]] and [[https://www.ebay.com/itm/Harley-davidson-1997-Sportster-1200-91-97-883-Battery-Tray-Box-Holder-66194-49a/264940976302?_trkparms=aid%3D1110018%26algo%3DHOMESPLICE.COMPLISTINGS%26ao%3D1%26asc%3D20200423103927%26meid%3Db8fdda058ccc4c9480e3dcff06da1ac6%26pid%3D100013%26rk%3D3%26rkt%3D12%26sd%3D154139205243%26itm%3D264940976302%26pmt%3D1%26noa%3D0%26pg%3D2047675%26algv%3Ddefault%26brand%3DHarley-Davidson&_trksid=p2047675.c100013.m1986|Auction link on date of posting]] )) \\ | + | {{:techtalk:evo:elec:1997_battery_tray_by_rileysusedmotorcycleparts_pic6.jpg?direct&300|}} ((photo by Ebay seller, rileysusedmotorcycleparts, store: [[https://www.ebay.com/str/RileysMotorcycleParts?_trksid=p2047675.l2563|Ebay store link:]] )) {{:techtalk:evo:elec:1997_battery_tray_by_rileysusedmotorcycleparts_pic5.jpg?direct&300|}} ((photo by Ebay seller, rileysusedmotorcycleparts, store: [[https://www.ebay.com/str/RileysMotorcycleParts?_trksid=p2047675.l2563|Ebay store link:]] )) {{:techtalk:evo:elec:1997_battery_tray_by_rileysusedmotorcycleparts_pic4.jpg?direct&300|}} ((photo by Ebay seller, rileysusedmotorcycleparts, store: [[https://www.ebay.com/str/RileysMotorcycleParts?_trksid=p2047675.l2563|Ebay store link:]] )) \\ |
| ===== 1998-2003 Battery Tray / Parts ===== | ===== 1998-2003 Battery Tray / Parts ===== | ||
| Line 42: | Line 62: | ||
| {{:techtalk:evo:elec:1998-2003_sportster_battery_tray_pic1_by_rileysusedmotorcycleparts.jpg?direct&300|}} | {{:techtalk:evo:elec:1998-2003_sportster_battery_tray_pic1_by_rileysusedmotorcycleparts.jpg?direct&300|}} | ||
| - | ((photo by Ebay seller, rileysusedmotorcycleparts, store: [[https://www.ebay.com/str/RileysMotorcycleParts?_trksid=p2047675.l2563|Ebay store link:]] and [[https://www.ebay.com/itm/99-01-Harley-Davidson-Sportster-883-Custom-Battery-Holder/253073467960?hash=item3aec5aaa38:g:TwcAAOSw5PFZgKxH|Auction link on date of posting]] )) {{:techtalk:evo:elec:1998-2003_sportster_battery_tray_pic2_by_rileysusedmotorcycleparts.jpg?direct&300|}}((photo by Ebay seller, rileysusedmotorcycleparts, store: [[https://www.ebay.com/str/RileysMotorcycleParts?_trksid=p2047675.l2563|Ebay store link:]] and [[https://www.ebay.com/itm/Harley-davidson-98-03-Sportster-1200-883-Battery-Tray-Box-Holder-66194-98/254588848821?epid=1923345933&hash=item3b46ad8ab5:g:EAkAAOSwrUdescBo|Auction link on date of posting]] )) {{:techtalk:evo:elec:1998-2003_sportster_battery_tray_pic3_by_rileysusedmotorcycleparts.jpg?direct&300|}} ((photo by Ebay seller, rileysusedmotorcycleparts, store: [[https://www.ebay.com/str/RileysMotorcycleParts?_trksid=p2047675.l2563|Ebay store link:]] and [[https://www.ebay.com/itm/99-01-Harley-Davidson-Sportster-883-Custom-Battery-Holder/253073467960?hash=item3aec5aaa38:g:TwcAAOSw5PFZgKxH|Auction link on date of posting]] )) \\ | + | ((photo by Ebay seller, rileysusedmotorcycleparts, store: [[https://www.ebay.com/str/RileysMotorcycleParts?_trksid=p2047675.l2563|Ebay store link:]] )) {{:techtalk:evo:elec:1998-2003_sportster_battery_tray_pic2_by_rileysusedmotorcycleparts.jpg?direct&300|}} ((photo by Ebay seller, rileysusedmotorcycleparts, store: [[https://www.ebay.com/str/RileysMotorcycleParts?_trksid=p2047675.l2563|Ebay store link:]] )) {{:techtalk:evo:elec:1998-2003_sportster_battery_tray_3_by_americanbikestrippers.jpg?direct&300|}} ((photo by Ebay seller, americanbikestrippers, [[https://www.ebay.com/str/AmericanBikestrippers?_trksid=p2047675.l2563|Ebay store link]] )) \\ |
| - | {{:techtalk:evo:elec:1998-2003_sportster_battery_tray_pic2_by_rileysusedmotorcycleparts.jpg?direct&300|}}((photo by Ebay seller, rileysusedmotorcycleparts, store: [[https://www.ebay.com/str/RileysMotorcycleParts?_trksid=p2047675.l2563|Ebay store link:]] and [[https://www.ebay.com/itm/Harley-davidson-98-03-Sportster-1200-883-Battery-Tray-Box-Holder-66194-98/254588848821?epid=1923345933&hash=item3b46ad8ab5:g:EAkAAOSwrUdescBo|Auction link on date of posting]] )) | + | {{:techtalk:evo:elec:1998-2003_sportster_battery_tray_pic2_by_rileysusedmotorcycleparts.jpg?direct&300|}} ((photo by Ebay seller, rileysusedmotorcycleparts, store: [[https://www.ebay.com/str/RileysMotorcycleParts?_trksid=p2047675.l2563|Ebay store link:]] )) |
| - | {{:techtalk:evo:elec:1998-2003_sportster_battery_tray_pic5_by_rileysusedmotorcycleparts.jpg?direct&300|}}((photo by Ebay seller, rileysusedmotorcycleparts, store: [[https://www.ebay.com/str/RileysMotorcycleParts?_trksid=p2047675.l2563|Ebay store link:]] and [[https://www.ebay.com/itm/Harley-davidson-98-03-Sportster-1200-883-Battery-Tray-Box-Holder-66194-98/254588848821?epid=1923345933&hash=item3b46ad8ab5:g:EAkAAOSwrUdescBo|Auction link on date of posting]] )) | + | {{:techtalk:evo:elec:1998-2003_sportster_battery_tray_pic5_by_rileysusedmotorcycleparts.jpg?direct&300|}} ((photo by Ebay seller, rileysusedmotorcycleparts, store: [[https://www.ebay.com/str/RileysMotorcycleParts?_trksid=p2047675.l2563|Ebay store link:]] )) |
| - | {{:techtalk:evo:elec:1998-2003_sportster_battery_tray_pic6_by_rileysusedmotorcycleparts.jpg?direct&300|}}((photo by Ebay seller, rileysusedmotorcycleparts, store: [[https://www.ebay.com/str/RileysMotorcycleParts?_trksid=p2047675.l2563|Ebay store link:]] and [[https://www.ebay.com/itm/Harley-davidson-98-03-Sportster-1200-883-Battery-Tray-Box-Holder-66194-98/254588848821?epid=1923345933&hash=item3b46ad8ab5:g:EAkAAOSwrUdescBo|Auction link on date of posting]] )) \\ | + | {{:techtalk:evo:elec:1998-2003_sportster_battery_tray_pic6_by_rileysusedmotorcycleparts.jpg?direct&300|}} ((photo by Ebay seller, rileysusedmotorcycleparts, store: [[https://www.ebay.com/str/RileysMotorcycleParts?_trksid=p2047675.l2563|Ebay store link:]] )) \\ |
