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techtalk:ref:elec07 [2020/02/08 02:55] – [1975-1976 Sportster XL] hippysmack | techtalk:ref:elec07 [2024/01/13 21:47] (current) – hippysmack |
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====== REF: Electrical System ====== | ====== REF: Electrical System ====== |
===== Ironhead - Schematic Drawings (created with reference to the OEM manual) ===== | * See also [[techtalk:ih:elec08|Illustrated Stock Wiring Diagrams]] in the Ironhead Section of the Sportsterpedia. \\ |
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====== 1959-1985 Sportster Main Wiring Diagrams ====== | |
The drawings below have been created using the factory schematic drawings from the FSMs as reference. \\ | |
They are available here but are not intended to replace the factory drawings. \\ | |
Some parts symbols are generic, may not represent the actual period parts and have been spread out for clarity from the originals. \\ | |
However, the parts are labeled. \\ | |
The drawings are not to scale and parts and wiring are positioned on the drawings for clarity. | |
==== 1959-1962 Sportster CH ==== | |
|Click on the drawing to enlarge:| | |
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{{:common:space100x5px.jpg}}{{:techtalk:ref:elec:1959-1962_sportster_ch_wiring_diagram_by_hippysmack.png?direct&800|}} ((drawing by Hippysmack, the 1957-1969 HD Sportster XL/XLH/XLCH FSM pg 168 used as reference)) \\ | |
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==== 1959-1964 Sportster H ==== | |
|Click on the drawing to enlarge:| | |
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{{:common:space100x5px.jpg}}{{:techtalk:ref:elec:1959-1964_sportster_h_wiring_diagram_by_hippysmack.png?direct&800|}} ((drawing by Hippysmack, the 1957-1969 HD Sportster XL/XLH/XLCH FSM pg 166 used as reference)) \\ | |
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==== 1963-1964 Sportster CH ==== | |
|Click on the drawing to enlarge:| | |
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{{:common:space100x5px.jpg}}{{:techtalk:ref:elec:1963-1964_sportster_ch_wiring_diagram_by_hippysmack.png?direct&800|}} ((drawing by Hippysmack, the 1957-1969 HD Sportster XL/XLH/XLCH FSM pg 170 used as reference)) \\ | |
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==== 1965 Sportster CH ==== | |
|Click on the drawing to enlarge:| | |
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{{:common:space100x5px.jpg}}{{:techtalk:ref:elec:1965_sportster_ch_wiring_diagram_by_hippysmack.png?direct&800|}} ((drawing by Hippysmack, the 1957-1969 HD Sportster XL/XLH/XLCH FSM pg 173 used as reference)) \\ | |
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==== 1965-1966 Sportster H ==== | |
|Click on the drawing to enlarge:| | |
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{{:common:space100x5px.jpg}}{{:techtalk:ref:elec:1965-1966_sportster_h_wiring_diagram_by_hippysmack.png?direct&800|}} ((drawing by Hippysmack, the 1957-1969 HD Sportster XL/XLH/XLCH FSM pg 172 used as reference)) \\ | |
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==== 1966 Sportster CH ==== | |
|Click on the drawing to enlarge:| | |
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{{:common:space100x5px.jpg}}{{:techtalk:ref:elec:1966_sportster_ch_wiring_diagram_by_hippysmack.png?direct&800|}} ((drawing by Hippysmack, the 1957-1969 HD Sportster XL/XLH/XLCH FSM pg 174 used as reference)) \\ | |
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==== 1967 Sportster H ==== | |
|Click on the drawing to enlarge:| | |
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{{:common:space100x5px.jpg}}{{:techtalk:ref:elec:1967_sportster_h_wiring_diagram_by_hippysmack.png?direct&800|}} ((drawing by Hippysmack, the 1957-1969 HD Sportster XL/XLH/XLCH FSM pg 175 used as reference)) \\ | |
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==== 1967-E1969 Sportster CH ==== | |
|Click on the drawing to enlarge:| | |
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{{:common:space100x5px.jpg}}{{:techtalk:ref:elec:1967-e1969_sportster_ch_wiring_diagram_by_hippysmack.png?direct&800|}} ((drawing by Hippysmack, the 1957-1969 HD Sportster XL/XLH/XLCH FSM pg 176 used as reference)) \\ | |
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==== 1968-E1969 Sportster H ==== | |
|Click on the drawing to enlarge:| | |
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{{:common:space100x5px.jpg}}{{:techtalk:ref:elec:1968-e1969_sportster_h_wiring_diagram_by_hippysmack.png?direct&800|}} ((drawing by Hippysmack, the 1957-1969 HD Sportster XL/XLH/XLCH FSM pg 178 used as reference)) \\ | |
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==== L1969 Sportster H ==== | |
|Click on the drawing to enlarge:| | |
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{{:common:space100x5px.jpg}}{{:techtalk:ref:elec:l1969_sportster_h_wiring_diagram_by_hippysmack.png?direct&800|}} ((drawing by Hippysmack, the 1957-1969 HD Sportster XL/XLH/XLCH FSM pg 180 used as reference)) \\ | |
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==== L1969 Sportster CH ==== | |
|Click on the drawing to enlarge:| | |
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{{:common:space100x5px.jpg}}{{:techtalk:ref:elec:l1969_sportster_ch_wiring_diagram_by_hippysmack.png?direct&800|}} ((drawing by Hippysmack, the 1957-1969 HD Sportster XL/XLH/XLCH FSM pg 181 used as reference)) \\ | |
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==== 1970-1971 Sportster XLH ==== | |
|Click on the drawing to enlarge:| | |
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{{:common:space100x5px.jpg}}{{:techtalk:ref:elec:1970-1971_sportster_xlh_wiring_diagram_by_hippysmack.png?direct&800|}} ((drawing by Hippysmack, the 1970-1978 HD Sportster XL/XLH/XLCH/XLT FSM pg 5-3 used as reference)) \\ | |
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==== 1970-1971 Sportster XLCH ==== | |
|Click on the drawing to enlarge:| | |
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{{:common:space100x5px.jpg}}{{:techtalk:ref:elec:1970-1971_sportster_xlch_wiring_diagram_by_hippysmack.png?direct&800|}} ((drawing by Hippysmack, the 1970-1978 HD Sportster XL/XLH/XLCH/XLT FSM pg 5-5 used as reference)) \\ | |
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==== 1972 Sportster XLH - Standard Seat ==== | |
|Click on the drawing to enlarge:| | |
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{{:common:space100x5px.jpg}}{{:techtalk:ref:elec:1972_sportster_xlh-standard_seat_wiring_diagram_by_hippysmack.png?direct&800|}} ((drawing by Hippysmack, the 1970-1978 HD Sportster XL/XLH/XLCH/XLT FSM pg 5-5 used as reference)) \\ | |
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==== 1972 Sportster XLH - Low Seat ==== | |
|Click on the drawing to enlarge:| | |
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{{:common:space100x5px.jpg}}{{:techtalk:ref:elec:1972_sportster_xlh-low_seat_wiring_diagram_by_hippysmack.png?direct&800|}} ((drawing by Hippysmack, the 1970-1978 HD Sportster XL/XLH/XLCH/XLT FSM pg 5-7 used as reference)) \\ | |
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==== 1972 Sportster XLCH - Standard Seat ==== | |
|Click on the drawing to enlarge:| | |
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{{:common:space100x5px.jpg}}{{:techtalk:ref:elec:1972_sportster_xlch-standard_seat_wiring_diagram_by_hippysmack.png?direct&800|}} ((drawing by Hippysmack, the 1970-1978 HD Sportster XL/XLH/XLCH/XLT FSM pg 5-6 used as reference)) \\ | |
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==== 1972 Sportster XLCH - Low Seat ==== | |
|Click on the drawing to enlarge:| | |
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{{:common:space100x5px.jpg}}{{:techtalk:ref:elec:1972_sportster_xlch-low_seat_wiring_diagram_by_hippysmack.png?direct&800|}} ((drawing by Hippysmack, the 1970-1978 HD Sportster XL/XLH/XLCH/XLT FSM pg 5-7 used as reference)) \\ | |
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==== 1973-1974 Sportster XL ==== | |
|Click on the drawing to enlarge:| | |
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{{:common:space100x5px.jpg}}{{:techtalk:ref:elec:1973-1974_sportster_xl_wiring_diagram_by_hippysmack.png?direct&800|}} ((drawing by Hippysmack, the 1970-1978 HD Sportster XL/XLH/XLCH/XLT FSM pg 5-9 used as reference)) \\ | |
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**Additional drawings**: \\ | |
{{:techtalk:ref:elec:L1973-1974_sportster_xl_fuse_wire_addition_by_hippysmack.png?direct&300|}} ((drawing by Hippysmack)) \\ | |
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==== 1973-1974 Sportster XLCH ==== | |
|Click on the drawing to enlarge:| | |
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{{:common:space100x5px.jpg}}{{:techtalk:ref:elec:1973-1974_sportster_xlch_wiring_diagram_by_hippysmack.png?direct&800|}} ((drawing by Hippysmack, the 1970-1978 HD Sportster XL/XLH/XLCH/XLT FSM pg 5-9 used as reference)) \\ | |
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**Additional drawings**: \\ | |
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{{:techtalk:ref:elec:L1973-1974_sportster_xlch_fuse_wire_addition_by_hippysmack.png?direct&300|}} ((drawing by Hippysmack)) \\ | |
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==== 1975-1976 Sportster XL ==== | |
|Click on the drawing to enlarge:| | |
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{{:common:space100x5px.jpg}}{{:techtalk:ref:elec:1975-1976_sportster_xl_wiring_diagram_by_hippysmack.png?direct&800|}} ((drawing by Hippysmack, the 1970-1978 HD Sportster XL/XLH/XLCH/XLT FSM pg 5-11 used as reference)) \\ | |
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**Additional drawings**: \\ | |
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{{:techtalk:ref:elec:AAA1975-1976_sportster_xl_fuse_wire_by_hippysmack.png?direct&300|}} ((drawing by Hippysmack)) \\ | |
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==== 1975-1976 Sportster XLCH ==== | |
|Click on the drawing to enlarge:| | |
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{{:common:space100x5px.jpg}}{{:techtalk:ref:elec:1975-1976_sportster_xlch_wiring_diagram_by_hippysmack.png?direct&800|}} ((drawing by Hippysmack, the 1970-1978 HD Sportster XL/XLH/XLCH/XLT FSM pg 5-11 used as reference)) \\ | |
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**Additional drawings**: \\ | |
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{{:techtalk:ref:elec:1975-1976_sportster_xlch_fuse_wire_by_hippysmack.png?direct&300|}} ((drawing by Hippysmack)) \\ | |
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==== 1977 Sportster XL ==== | |
|Click on the drawing to enlarge:| | |
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{{:common:space100x5px.jpg}}{{:techtalk:ref:elec:1977_sportster_xl_wiring_diagram_by_hippysmack.png?direct&800|}} ((drawing by Hippysmack, the 1970-1978 HD Sportster XL/XLH/XLCH/XLT FSM pg 5-13 used as reference)) \\ | |
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==== 1977 Sportster XLCH ==== | |
|Click on the drawing to enlarge:| | |
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{{:common:space100x5px.jpg}}{{:techtalk:ref:elec:1977_sportster_xlch_wiring_diagram_by_hippysmack.png?direct&800|}} ((drawing by Hippysmack, the 1970-1978 HD Sportster XL/XLH/XLCH/XLT FSM pg 5-13 used as reference)) \\ | |
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==== 1978 Sportster XL ==== | |
|Click on the drawing to enlarge:| | |
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{{:common:space100x5px.jpg}}{{:techtalk:ref:elec:1978_sportster_xl_wiring_diagram_by_hippysmack.png?direct&800|}} ((drawing by Hippysmack, the 1970-1978 HD Sportster XL/XLH/XLCH/XLT FSM pg 5-15 used as reference)) \\ | |
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==== 1978 Sportster XLCH ==== | |
|Click on the drawing to enlarge:| | |
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{{:common:space100x5px.jpg}}{{:techtalk:ref:elec:1978_sportster_xlch_wiring_diagram_by_hippysmack.png?direct&800|}} ((drawing by Hippysmack, the 1970-1978 HD Sportster XL/XLH/XLCH/XLT FSM pg 5-15 used as reference)) \\ | |
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==== 1979 Sportster XLH/XLS ==== | |
|Click on the drawing to enlarge:| | |
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{{:common:space100x5px.jpg}}{{:techtalk:ref:elec:1979_sportster_xlh-xls_wiring_diagram_by_hippysmack.png?direct&800|}} ((drawing by Hippysmack, the 1979-1985 HD Sportster XL/XLH/XLCH/XLT FSM used as reference)) \\ | |
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==== 1979 Sportster XLCH ==== | |
|Click on the drawing to enlarge:| | |
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{{:common:space100x5px.jpg}}{{:techtalk:ref:elec:1979_sportster_xlch_wiring_diagram_by_hippysmack.png?direct&800|}} ((drawing by Hippysmack, the 1979-1985 HD Sportster XL/XLH/XLCH/XLT FSM used as reference)) \\ | |
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==== 1980 Sportster XLH/XLS ==== | |
|Click on the drawing to enlarge:| | |
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{{:common:space100x5px.jpg}}{{:techtalk:ref:elec:1980_sportster_xlh-xls_wiring_diagram_by_hippysmack.png?direct&800|}} ((drawing by Hippysmack, the 1979-1985 HD Sportster XL/XLH/XLCH/XLT FSM used as reference)) \\ | |
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==== 1981 Sportster XLH/XLS ==== | |
|Click on the drawing to enlarge:| | |
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{{:common:space100x5px.jpg}}{{:techtalk:ref:elec:1981_sportster_xlh-xls_wiring_diagram_by_hippysmack.png?direct&800|}} ((drawing by Hippysmack, the 1979-1985 HD Sportster XL/XLH/XLCH/XLT FSM used as reference)) \\ | |
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==== 1982 Sportster XLH/XLS ==== | |
|Click on the drawing to enlarge:| | |
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{{:common:space100x5px.jpg}}{{:techtalk:ref:elec:1982_sportster_xlh-xls_wiring_diagram_by_hippysmack.png?direct&800|}} ((drawing by Hippysmack, the 1979-1985 HD Sportster XL/XLH/XLCH/XLT FSM used as reference)) \\ | |
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==== 1983-E1984 Sportster XLH ==== | |
|Click on the drawing to enlarge:| | |
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{{:common:space100x5px.jpg}}{{:techtalk:ref:elec:1983-e1984_sportster_xlh_wiring_diagram_by_hippysmack.png?direct&800|}} ((drawing by Hippysmack, the 1979-1985 HD Sportster XL/XLH/XLCH/XLT FSM used as reference)) \\ | |
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==== 1983-E1984 Sportster XLS ==== | |
|Click on the drawing to enlarge:| | |
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{{:common:space100x5px.jpg}}{{:techtalk:ref:elec:1983-e1984_sportster_xls_wiring_diagram_by_hippysmack.png?direct&800|}} ((drawing by Hippysmack, the 1979-1985 HD Sportster XL/XLH/XLCH/XLT FSM used as reference)) \\ | |
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==== 1983-E1984 Sportster XLX ==== | |
|Click on the drawing to enlarge:| | |
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{{:common:space100x5px.jpg}}{{:techtalk:ref:elec:1983-e1984_sportster_xlx_wiring_diagram_by_hippysmack.png?direct&800|}} ((drawing by Hippysmack, the 1979-1985 HD Sportster XL/XLH/XLCH/XLT FSM used as reference)) \\ | |
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==== 1983-1984 Sportster XR-1000 ==== | |
|Click on the drawing to enlarge:| | |
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{{:common:space100x5px.jpg}}{{:techtalk:ref:elec:1983-1984_sportster_xr-1000_wiring_diagram_by_hippysmack.png?direct&800|}} ((drawing by Hippysmack, the 1979-1985 HD Sportster XL/XLH/XLCH/XLT FSM used as reference)) \\ | |
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==== L1984-1985 Sportster XLH ==== | |
|Click on the drawing to enlarge:| | |
{{:common:space100x5px.jpg}}{{:techtalk:ref:elec:l1984-1985_sportster_xlh_wiring_diagram_by_hippysmack.png?direct&800|}} ((drawing by Hippysmack, the 1979-1985 HD Sportster XL/XLH/XLCH/XLT FSM used as reference)) \\ | |
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==== L1984-1985 Sportster XLS ==== | |
|Click on the drawing to enlarge:| | |
{{:common:space100x5px.jpg}}{{:techtalk:ref:elec:l1984-1985_sportster_xls_wiring_diagram_by_hippysmack.png?direct&800|}} ((drawing by Hippysmack, the 1979-1985 HD Sportster XL/XLH/XLCH/XLT FSM used as reference)) \\ | |
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==== L1984-1985 Sportster XLX ==== | ====== Ironhead - Simplified (Customized) Wiring Schematics ====== |
|Click on the drawing to enlarge:| | |
{{:common:space100x5px.jpg}}{{:techtalk:ref:elec:l1984-1985_sportster_xlx_wiring_diagram_by_hippysmack.png?direct&800|}} ((drawing by Hippysmack, the 1979-1985 HD Sportster XL/XLH/XLCH/XLT FSM used as reference)) \\ | |
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===== Ironhead - Simplified Wiring Schematics ===== | ===== Minimal Configuration (w/Ultima Module) ===== |
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This wiring diagram is a minimal config - **No Starter - No Turn Signals - No Front Brake Switch - No Kill Switch.** | The following wiring diagram is a minimal config - **No Starter - No Turn Signals - No Front Brake Switch - No Kill Switch.** |
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The ignition module is an Ultima version and fits in the nosecone where previously only the cam sensor plate was mounted. In this diagram the __Ultima Single-Fire Configuration__ is used, feeding separate trigger signals to the dual coils to fire the front & rear spark plugs separately (the Ultima BLUE wire fires the front coil & the Ultima PINK wire fires the rear coil). | The ignition module is an Ultima version and fits in the nosecone where previously only the cam sensor plate was mounted. In this diagram the __Ultima Single-Fire Configuration__ is used, feeding separate trigger signals to the dual coils to fire the front & rear spark plugs separately (the Ultima BLUE wire fires the front coil & the Ultima PINK wire fires the rear coil). |
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Some Other Simplfied Wiring Diagrams to represent basic wiring: | |
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| ===== Other Simplified Wiring Diagrams ===== |
| **( CLICK ON THE DIAGRAM to get a larger version to display )** |
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|Wiring for Magneto Fired Sportsters ((drawing by FourCams of the XLFORUM http://xlforum.net/forums/showthread.php?t=426562&page=4))| | |Wiring for Magneto Fired Sportsters ((drawing by FourCams of the XLFORUM https://www.xlforum.net/forum/sportster-motorcycle-forum/sportster-motorcycle-era-specific-and-model-specific/ironhead-sportster-motorcycle-talk-1957-1985/66193-magneto-ironheads/page4?t=426562&page=4))| |
{{:common:space100x5px.jpg}}{{:techtalk:ih:elec:wiring_diagram_for_magneto_ignitions_by_fourcams.jpg?direct&400|}} | {{:common:space100x5px.jpg}}{{:techtalk:ih:elec:wiring_diagram_for_magneto_ignitions_by_fourcams.jpg?direct&400|}} |
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|Generic HD Wiring Diagram ((photo by FE Head http://www.xlforum.net/forums/showthread.php?t=230142))| | |Generic HD Wiring Diagram ((photo by FE Head https://www.xlforum.net/forum/sportster-motorcycle-forum/sportster-motorcycle-era-specific-and-model-specific/ironhead-sportster-motorcycle-talk-1957-1985/52169-starter-problems?t=230142))| |
{{:common:space100x5px.jpg}}{{:techtalk:ih:elec:generic_hd_wiring_diagram_by_fe_head.jpg?direct&400|}} | {{:common:space100x5px.jpg}}{{:techtalk:ih:elec:generic_hd_wiring_diagram_by_fe_head.jpg?direct&600|}} |
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|Ironhead CAD Wiring Diagram ('77) ((diagram by russzx6 http://xlforum.net/forums/showthread.php?t=411626))| | |Ironhead CAD Wiring Diagram ('77) ((diagram by russzx6 https://www.xlforum.net/forum/sportster-motorcycle-forum/sportster-motorcycle-era-specific-and-model-specific/ironhead-sportster-motorcycle-talk-1957-1985/65022-wiring-diagram-in-autocad?t=411626))| |
{{:common:space100x5px.jpg}}{{:techtalk:ref:elec:alt-diag-77-russzx6.jpg?400|}} | {{:common:space100x5px.jpg}}{{:techtalk:ref:elec:alt-diag-77-russzx6.jpg?600|}} |
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