Table of Contents

REF: Tools & Fasteners

Finding Acceptable Lengths for Gearcase/Cam Cover Screws

Below are suggestions for finding the lengths of unknown cam cover screws and where they go.

Some parts books list the length screws/bolts HD sold for certain applications.
1957-1985 parts catalogs contain the threads and lengths for the cover mounting screws but do not show where they go.
Screw thread size was taken out of the parts books in 1986 and was put back in the books in later years.
And historically, some lengths have either been misprinted (as in motor mount bolts) or changed at the parts dept. from time to time.
1991-2003 parts books show where SOME of the bolts go but not all and 2004-up parts books do show where all the go.
All cam cover mounting bolts have 1/4“x20 threads with various quantities used (8, 9 or 11 screws depending on year model).

Find Proper Screw Length by Uniformity

If you have the correct length/amount of screws but don't know which hole they go in, you can deduce the lengths needed.

Find Acceptable Screw Length by Measuring the Depth of a Light Seat

The hole depths in the gearcase are deeper than the installed screw lengths in the parts book (some deeper than others).
There should be about 1/8” minimum or more of space between the end of the screw and the bottom of the hole.
So if you don't know the lengths, you can still deduce the lengths needed.
Note: It's best to use normal screw threads for this instead of a straw or other. The hole bottom is always longer than the screw ending seat.
Drill bits are chamfered and when the threads are cut, they end before the hole chamfer ends.
Using objects other than a cut off rod or bolt can easily end with too long screw lengths and cracked cases or broken screws.

With the cam cover on the motor;

The thread lengths of a 1980 XLH cam cover were found and recorded using this method 2)
Dims were transferred to the pic below. Click on the pic to enlarge:
3)

Find the depth of the holes in the gearcase

With the cam cover off;

The thread depths of a 1980 XLH gearcase were found and recorded using this method 4)
Dims were transferred to the pic below. Click on the pic to enlarge:
5)




3)
photo courtesy of Ebay seller, WheatStateParts. Link to Ebay Store
5)
photo courtesy of J&M's Ebay Store Harley Disney Toys, labeled by Hippysmack Link to Ebay Store