Table of Contents

REF: Engine Mechanicals - Sub-05J

Aftermarket Breather Valves


Plumbing an External Breather Valve

The only Sportster engines that are 'set up' for an external breather valve are '77-'90 models.
Basically you just need to remove the internal valve and rearrange the existing cam cover vent tube / hose to accept the external valve.
Below is a run down of possible changes needed to swap to an external breather valve.

Stock 77-78 tube removed, fitted w/ 1/8“ 45° barb fitting. An external valve can be plumbed inline now. 1)

List of Aftermarket Breather Valves

Finding a better breather valve: 2)
The breather valves that work best on crankcase breathers have several features:

Metal diaphragm valves with e.g. springs are hopeless.
Also avoid other types of valves designed to work at high pressures e.g. plumbing valves.
Avoid car PCV valves as they are metering as well as non-return valves and are unsuitable.
Automotive PCV valves are designed to let some air back in.
The ball and spring valves will not be able to work fast enough to keep all the air out.
When air is allowed to be drawn back into the engine, it creates a mass that must be compressed by the pistons on downstroke as it is being vented out.
This robs some power and will cause the engine to work harder (creating more internal heat at higher RPM). 3)

Aftermarket PCV's: 4)

Here is a 2-stroke reed valve. 5)
Mercedes Benz P/N# 271-018-00-29 6) Reed Valve 7) Doherty Power Vent 8)

Aftermarket Breather Valves for Harley's:

Aftermarket PCV's: 10)

Hayden Krankvent

Sub Documents

The Hayden valve was built for Harley Davidson motorcycles in mind. Click on the “Dissecting the Hayden” link in the sub docs above to see more.
It is a very good external rubber umbrella valve alternative for 1977-present Sportsters. But, they are rather expensive.
It uses (1) 91-03 umbrella valve in a custom sealed 2-piece compartment. The umbrella is replaceable by unscrewing the 2 body halves.

Hayden KVP38 breather valve, used with the
Deimus Mod (cam chest breather conversion). 11)
Hayden Krankvent installed
(Deimus mod also) 12)
Hayden breather opened up. 13)

CBVC Breather Valve

This was for sale some time ago on Ebay that seems to be a generic version of the Hayden valve. The add is no longer available.

It was unbranded and with no directional arrow for installation so you'll have to blow into it first before installing to make sure how to plumb it.

Doherty Power Vent

Made in the USA by Doherty Machine.
Available for head or crankcase breathing engines, with kits for both Evo & Twin Cam engines.
Doherty Power Vents are no longer being made by Doherty Machine. 14)
However, there is another company making this product (see Doherty Style Breather below)

Doherty Power Vents with the line routed up then
down and attached to the bottom of the frame. 15)

Doherty Style Breather

These are made In the USA By Speed Dealer Customs. Click here to go to their website.

Reed Valve by Heiden Tuning

Part number (15-0677) Developed by Heiden Tuning in Holland.
It is sold for Yamahas out of Tampa, FL. Here is a link to view / purchase at Mikes SX.com
This reed type was Positive Crankcase Ventilation valve hooks to the engine top breather vent and allows expelled air out.
But the reed prevents air re-entering quickly so a very small vacuum is created in the crankcase.

Sifton Breather Valve

This one is a one time use part.
Link to Ebay add from paniccycles: SIFTON CASE BREATHER VENT

Also an unbranded part.