Table of Contents

IH: Carburetor, Intake Manifold & Exhaust - Sub-01C


Linkert Carb Functions, Adjustments, Tuning

See also in the Sportsterpedia:

Float Bowl

There is a brass baffle in the DC-7 float bowl on the left in the pic below. The DC-12 (right) does not have one.
The baffle helps arrest an rare-ish annoying Linkert trait.

If your moving at high speed and you grab all the binders you can in order set up for a tight corner; 1)
The fuel sloshes to the front of the bowl opposite of the bowl vent tube.
As you stand the bike back up and peg the throttle (wot), the fuel now sloshes over to the opposite end of the float chamber.
(where it enters the top of the vent tube and exits the carb (spraying the rider, you will smell it).
In extreme cases, if your hanging off the right side of bike, you can get a face full of hi-test.

2)

Needle Seat

Determine if you have DC1 or DC2 inlet seat (these have one “window”).

3) 4)

If so you need to open the second window as the DC6,7,10 and 12 have.

5) 6)

If so, then you can cut a second window in the seat.

7) 8) 9)

10) 11) 12)

13) 14) 15)

16) 17)

You end up with a needle seat position (read as float level) that can be adjusted on the side of the road in seconds.
Thus making the effort required to get this critical aspect of fine tuning quick and easy to dial in.

Tuning

Adjustments per Dr Dick

Adjusting the idle mixture screw critical. 18)
Most will make both adjustments in concert so the bike idles with the least throttle plate opening.
Rarely does this give good manners other than idling in the driveway.

The bigger picture regarding these adjustments - for this the throttle plate must be:

Removing the brass screw plug near idle mix screw exposes the idle well.
On the side wall of the well, you will see a hole that feeds mixture (not fuel) to the idle mix screw.
Mixture that enters this hole is regulated by the adjuster screw and discharged into air the stream thru a hole drilled close to intake manifold.
This supplies most of the idle mixture.

Then on the floor of the well, you will see a series of 4 tiny holes. These are the transition holes.
The remainder of idle mixture comes from the 1st (one closest to manifold) transition hole as it's open to low manifold pressure.
The other 3 are open to the higher atmospheric pressure because they are on the other side of throttle plate at idle.
That means lots of air enters the well thru the 3 hi pressure holes. All that air dilutes the fuel into a 'mixture'.

Because the idle mix screw adjusts the flow of this mixture a funny thing happens as you richen it.
Because the air component is so much less dense than the fuel component, the mix screw is less a restriction to the air than to the fuel.
It gets to a point where opening it adds more air then it does fuel. In other words it will only get so rich no matter how far you back it out.
This is a DC Linkert anomaly because 4 holes spread over a very large throttle plate swing bleed a lot of air into the well on idle.

Things change as soon as you begin opening throttle plate.
Now the number of transition holes open to low pressure is larger and the number open to atmospheric pressure is less (ie: the air component of the mixture drops).
Now the idle mix screw is controlling a more fuel laden mixture.

The ratio of air to fuel continuously drops as you open the throttle until the last holes is on downstream of the plate.
The mix screw will have a larger effect on low throttle running than idling. You need to set the screw where you get good around town manners.
Then adjust the speed screw to the appropriate speed.
This is a delicate balancing act that will change as the properties of the air change: temperature, pressure (altitude or barometer), and water content (humidity).
The DC is prone to this fickleness due to the large air bleed variation at different throttle plate positions.

The S&S carbs based on the DC Linkert used only two transition holes in the early years and three later on.
Both show a marked improvement in weather stability.

Adjusting the Linkert DC

Carb Idle Speed
Adjust until engine idles and runs smoothly
  • Both, high speed and low speed, needles turn inward (clockwise) for leaner or outward (counterclockwise) for richer mixtures at the respective speeds for which they adjust.
    • Adjust idle (low speed): Make sure the carb control wire is adjusted so the throttle lever fully closes and opens with handlebar movement.22)
    • Turn both the high and low needles all the way in (clockwise) to a light seat position but do not close off either too tight as it may damage needle and/ or seat. 23)
    • Turn low speed needle out app. 1 1/2 turns (in this position, engine will start but low speed idle will probably be too rich).24)
    • Start the engine, let it reach operating temp, choke off (open) then correct the position of the low speed needle. Turn the low speed needle in (clockwise) 1/8 turn at a time until engine leans out and misses and is inclined to stop. Then, back low speed needle out 1/8 turn at a time (allow a few seconds in between turns to allow engine to adjust) until engine hits regularly with spark advanced, throttle closed and engine running at idle speed. Starting and all around performance will be better with low speed adjustment slightly rich, rather than lean. 25)
    • Adjust throttle lever stop screw as needed to make engine idle at proper speed with throttle fully closed. Turn screw clockwise for faster or counterclockwise for slower idle speed. Be careful not to idle engine at the slowest possible speed because an extreme low idle position will cause hard starting. Changing the idle speed with the throttle screw may also alter the low speed fuel/ air mixture so remember to go back and check that adjustment and correct if needed using the above method.26)
    • Turn high speed needle out app. 3/4 turns. Check high speed adjustment by running the motorcycle on the road at various speeds between 20 mph and max speed with spark fully advanced. Re-adjust high speed needle until optimum performance is achieved. Best all around engine performance can usually be found with the high speed needle set between 3/4 and 1 1/2 turns out (open). 27)

Links,Parts and Services for Linkert Carbs

Carb Assembly is HD Part Number: 27155-57B38)
Model
(marked on carb)
Idle Port Hole
Drill Sizes
Model
(marked on carb)
High Speed Hole
Drill Sizes
DC-1, 1L, 1M, 10
DC-2
#70 (0.028 in)
#56 (0.0465 in)
DC-1, 1L, 1M, 10, 6, 7, 12
DC-2
#55 (0.052 in)
#70 (0.028 in)



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1959-1969 HD Sportster FSM