EVO: Oiling & Lubrication - Sub-04K

How to Distinguish Between 1982-2003 Oil Tanks at a Glance

If you need a replacement or upgraded oil tank, it's good to know which one is which before you buy one.
1983-2001 oil tanks look very similar when viewing from the front or even side in some cases.
The best way to determine the year model of OEM oil tanks is to look at the rear of the tank.
Looking at the bracing and fitting locations will tell a lot.
There are other details that tell the year model as shown below.

The oil tanks have been upgraded over time to make them stronger at the connection points to their respective battery box.
The weight of the battery is the usual suspect that causes cracks and leaks. Using too much torque on the battery box to tank bolts is another.

Below are the known changes on the rear of oil tanks from 1983-2001.
See this page 1982-1993 Sportster Retrofit Oil Tank Kit (except XR-1000) in the Sportsterpedia for 82-93 oil tank upgrades.

Pics of battery trays:

Pics of the rear defining characteristics of the tanks.
Click on any pic below to enlarge:

1) 2) 3)

4) 5) 6)


Pics of the wiring bracket welded to the top of the tank models near the rear (94-03 models only).

7)

8) 9) 10)


1)
1982 Sportster Oil Tank (used with permission)
2) , 3) , 6) , 7) , 10)
photo courtesy of Ebay seller, rusty_dusty_parts, store: Ebay store link:
4) , 8)
photo courtesy of Ebay seller, usedcycleparts, store: Ebay store link:
5) , 9)
photo courtesy of Ebay seller, carmacv. Link to Ebay Store