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techtalk:ref:wheels01 [2018/11/05 14:16] – ixl2relaxtechtalk:ref:wheels01 [2024/01/25 00:17] (current) – hippysmack
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 +====== Rim Construction ======
 +  - The aluminum alloy cast wheel has been used with both tube and tubeless type tires.
 +    * Tube type aluminum wheels are no longer in production by the MoCo.
 +  - The disc type wheel has been manufactured as either:
 +    * Two assembled halves, bolted and riveted together (no longer in production).
 +    * Cast as one piece.
 +  - The steel alloy rim with chrome finish used with laced (or spoke) type rims.
 +  - The extruded aluminum rim was used on 18" and 19" spoked rims on XL and FX models until 1979.
 +
 +====== Rim Profile ======
 +The rim profile is the configuration or the shape of the inside of the rim along with the width and diameter stamping. \\
 +The different profiles are generally marked on the outside of the rim
 +  * The 3.00" D: \\ Used on HD wheels since the mid 1960's and on 16" cast wheels since the mid 1970's.
 +  * TL or MT: \\ Used on 19" cast wheels and some 16" cast wheels. \\ The tire and Wheel association renamed the TL to the MT around 1985 but the change was in name only. \\ So a TL is the same as a MT.
 +  * TLA: \\ Used on 19" and 21" laced wheels.
 +  * CM: \\ Used on 18" and 19" laced wheels on XLs thru 1978 and on FX models thru 1979 (now obsolete). \\ If this type rim is damaged, the dealership's first reponce is to replace the rim with a current production rim.
  
 ====== Axle/Bearing Spacers - Miscellaneous Info ====== ====== Axle/Bearing Spacers - Miscellaneous Info ======
- 
 Outer Spacer Widths - From 'fergerburger' at this XLForum Thread: Outer Spacer Widths - From 'fergerburger' at this XLForum Thread:
-http://xlforum.net/forums/showthread.php?t=1681432+https://www.xlforum.net/forum/sportster-motorcycle-forum/sportster-motorcycle-era-specific-and-model-specific/ironhead-sportster-motorcycle-talk-1957-1985/157170-axle-spacers-chart?t=1681432
  
-| Outer Spacers For 3/4" Axles || +^{{techtalk:miscres:instruction_sheet_header_4.png?nolink&600|}}||||| 
-^ Width ^ P/N | +|  Outer Spacers For 3/4" Axles  ||||Pic(s)| 
-| .300" | 43548-74 Stepped spacer | +| P/N | Year Model | Description | Width |:::| 
-| .380" | 43358-83A | +| 43548-74 | 1974-1977 XLH/XLCH | Wheel (outside) brg \\ stepped spacer | .300" |{{ :techtalk:ref:wheels:1974-1977_xlh_-_xlch_front_wheel_bearing_spacer_43548-74_by_sum-body1.jpg?linkonly |Pic}} ((photos courtesy of Ebay seller, Sum-body's Harley Parts, [[https://www.ebay.com/str/sumbodysharleyparts|Link to Ebay Store]] ))| 
-| .440" | 43548-73 stepped spacer | +| 43358-83A | 1985-1999 Sportster | Flat bearing spacer | .380" | 
-| .465" | 43488-77 Stepped spacer | +| 43548-73 | 1973 XLH/XLCH | Stepped spacer | .440" |{{:techtalk:ref:wheels:1973_xlh_-_xlch_wheel_front_left_bearing_spacer_43548-73_by_jrs_vintage_harley_parts.jpg?linkonly|Pic}}  ((photo courtesy of Ebay seller, jrsvintageharley1990. [[https://www.ebay.com/str/jrsvintageharleyparts?_trksid=p2047675.l2563|Link to Ebay Store]]  ))| 
-| .506" | 41607-83 | +| 43488-77 | 1973-1978 XL/XLCH | Stepped spacer | .465" |{{ :techtalk:ref:wheels:1973-1078_wheel_bearing_spacer_43488-77_by_robison_motorcycles.jpg?linkonly |Pic}} ((photos courtesy of Ebay seller, Robison Motorcycles [[ https://www.ebay.com/str/robisonmotorcycles?_trksid=p2047675.l2563 |Link to Ebay Store]] ))| 
-| .653" | 41594-73 | +| 41607-83 | ? |  | .506" | 
-| .750" | 43654-86A | +| 41594-73 | ? |  | .653" | 
-| .930" | 43617-95 - Speedo Drive Width (84-94)| +| 43654-86A | 1988-1999 | Wheel (outside) brg spacer \\ 1986-up replacement (1988) | .750" |{{ :techtalk:ref:wheels:1986-1999_sportster_rear_wheel_bearing_spacer_43654-86a.jpg?linkonly |Pic}} ((photo used with permission))| 
-| 1.00" | 43657-89 | +| 43617-95 |1995-1999 Sportster| Flat bearing spacer | .930" | 
-| 1.165" | 41591-81 | +| 43657-89 | ? |  | 1.00" |{{ :techtalk:ref:wheels:wheel_bearing_spacer_43657-89_by_57harleyrider.jpg?linkonly |Pic}} ((photos courtesy of Ebay seller, 57harleyrider. [[https://www.ebay.com/str/57harleyrider|Link to Ebay Store]] ))| 
-| 1.245" | 40915-94 | +| 41591-81 | ? |  | 1.165" | 
-| 1.250" | 40910-84A | +| 40915-94 | ? |  | 1.245" | 
-| 1.340" | 43683-97 | +| 40910-84A | ? |  | 1.250" | 
-| 1.420" | 43674-95 |+| 43683-97 | ? |  | 1.340" | 
 +| 43674-95 | ? |  | 1.420" |
  
-| For 1" Axles || +^{{techtalk:miscres:instruction_sheet_header_4.png?nolink&600|}}|| 
-^ Width ^ P/N |+|  For 1" Axles  || 
 +| Width | P/N |
 | .470" | 43654-00 | | .470" | 43654-00 |
 | .515" | 43617-00 | | .515" | 43617-00 |
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 | 1.880" | 41595-00 | | 1.880" | 41595-00 |
  
- +^{{techtalk:miscres:instruction_sheet_header_4.png?nolink&600|}}|||| 
-^  Preston Cycle Products - Chrome Axle Spacers((http://www.prestoncycle.com/ImageRepository/2015%20CA%20Web%20Catalogue/13A-CA%20Tires%20and%20Wheels.pdf))  |||| +|  Preston Cycle Products - Chrome Axle Spacers((http://www.prestoncycle.com/ImageRepository/2015%20CA%20Web%20Catalogue/13A-CA%20Tires%20and%20Wheels.pdf))  |||| 
 | HD P/N    |   ID    |  Length |   PCP# | | HD P/N    |   ID    |  Length |   PCP# |
 | 41591-81  |  0.710  |  1.265  |  43016 | | 41591-81  |  0.710  |  1.265  |  43016 |
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 |  * Hub Spacers - Not Chromed |||| |  * Hub Spacers - Not Chromed ||||
  
-^  ColonyMachine.com((http://www.colonymachine.com/ColonyCatalog2018.pdf))  |||||+^{{techtalk:miscres:instruction_sheet_header_4.png?nolink&600|}}||||| 
 +|  ColonyMachine.com((http://www.colonymachine.com/ColonyCatalog2018.pdf))  |||||
 | HD Equiv# |  Axle  |  OD  |  ID  |  Length/Width  | | HD Equiv# |  Axle  |  OD  |  ID  |  Length/Width  |
 | 43358-08 |  25mm  |  1.470 |  25mm |  .317 | | 43358-08 |  25mm  |  1.470 |  25mm |  .317 |
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 ====== 1979 Front Wheel Parts - All Models ====== ====== 1979 Front Wheel Parts - All Models ======
- 
     * Brake disc installation screws x (10) - (3680) - 5/16"-18 x 7/8" socket head cap bolts((1979 Harley Davidson XLH/XLCH/XLS-1000 Parts Catalog))     * Brake disc installation screws x (10) - (3680) - 5/16"-18 x 7/8" socket head cap bolts((1979 Harley Davidson XLH/XLCH/XLS-1000 Parts Catalog))
     * Wheel bearings (2) roller type (9052)((1979 Harley Davidson XLH/XLCH/XLS-1000 Parts Catalog))     * Wheel bearings (2) roller type (9052)((1979 Harley Davidson XLH/XLCH/XLS-1000 Parts Catalog))
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       * Early '79 XL, XLCH (2) (44137-77)       * Early '79 XL, XLCH (2) (44137-77)
       * Late '79 XL, XLCH, XLS(2) (44137-79)       * Late '79 XL, XLCH, XLS(2) (44137-79)
- 
  
 \\ \\
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 ====== Homemade Axle Adjuster End Plate ====== ====== Homemade Axle Adjuster End Plate ======
- 
 If you break an adjuster end plate while your out riding, here is quick fix that might help get you home. Click on a pic to enlarge: If you break an adjuster end plate while your out riding, here is quick fix that might help get you home. Click on a pic to enlarge:
  
 |{{techtalk:ref:wheels:homemade_axle_adjuster_endplate_1_by_welshturk.jpg?direct&300|}}|{{techtalk:ref:wheels:homemade_axle_adjuster_endplate_2_by_welshturk.jpg?direct&300|}}|{{techtalk:ref:wheels:homemade_axle_adjuster_endplate_3_by_welshturk.jpg?direct&300|}}| |{{techtalk:ref:wheels:homemade_axle_adjuster_endplate_1_by_welshturk.jpg?direct&300|}}|{{techtalk:ref:wheels:homemade_axle_adjuster_endplate_2_by_welshturk.jpg?direct&300|}}|{{techtalk:ref:wheels:homemade_axle_adjuster_endplate_3_by_welshturk.jpg?direct&300|}}|
-|One large fender washer with a smaller one in front to keep the large one from bending. ((photos by welshturk of the XLFORUM http://xlforum.net/forums/showthread.php?t=1935064&highlight=axle))|||+|One large fender washer with a smaller one in front to keep the large one from bending. ((photos by welshturk of the XLFORUM https://www.xlforum.net/forum/sportster-motorcycle-forum/sportster-motorcycle-era-specific-and-model-specific/frame-mount-evo-sportster-talk-1986-2003-models/180059-homemade-axle-aduster-end-plate?t=1935064&highlight=axle))|||
  
 +\\
  
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Trace: • REF: Engine Mechanicals - Sub-04L