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techtalk:ref:svcproc11 [2024/01/21 06:02] hippysmacktechtalk:ref:svcproc11 [2025/08/05 05:02] (current) – [Shift Forks] hippysmack
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 ===== Shift Forks ===== ===== Shift Forks =====
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 The shift forks will probably have some side wear marks (which may not be a problem but more of a symptom). \\ The shift forks will probably have some side wear marks (which may not be a problem but more of a symptom). \\
 Check the inside contact surfaces for scoring / wear on the edges. \\ Check the inside contact surfaces for scoring / wear on the edges. \\
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 |{{techtalk:ref:svcproc:transmission_inspection_36_by_hippysmack.jpg?direct&400|}}|{{techtalk:ref:svcproc:transmission_inspection_38_by_hippysmack.jpg?direct&400|}}| |{{techtalk:ref:svcproc:transmission_inspection_36_by_hippysmack.jpg?direct&400|}}|{{techtalk:ref:svcproc:transmission_inspection_38_by_hippysmack.jpg?direct&400|}}|
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 +Below are pics of the shift drum with the fork and fork pin positions for each gear. \\
 +You can see at what point along the channel in the shift drum that the forks and their corresponding pins rest per gear select. \\
 +With the tranny on the bench, if you notice a lot of movement in a fork, the pin never comes out of it's corresponding channel. \\
 +The entire transmission has a certain amount of slop on it's own (on the bench). \\
 +But one reason for noticeable slack/movement of a fork is due to that fork being in the (engaged) position in the drum's channel. \\
 +If the fork is moving, it's traveling along the drum's channel (left to right). \\
 +And all 3 forks have enough designed slack in them to act somewhat independant of each other even though they are all key to the drum. \\
 +Another reason could be wobbled out holes in the forks where the pins install. \\
 +Another reason could be a worn oil boss in the bottom of the channel or simply a worn out channel itself. \\
 +The pin being in a straight portion of the channel keeps down side to side movement. \\
 +But the pins were not deigned to have a rigid seating and will still allow some fork movement. \\
 +And always remember the entire tranny will have flex all around it if it's not affixed on both ends. \\
 +
 +Click on any pic to enlarge: ((drawings by Hippysmack)) \\
 +{{:techtalk:ref:svcproc:1991-2003_shift_drum_pin_positions_0_by_hippysmack.jpg?direct&400|}} {{:techtalk:ref:svcproc:1991-2003_shift_drum_pin_positions_1_by_hippysmack.jpg?direct&400|}} \\
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 +{{:techtalk:ref:svcproc:1991-2003_shift_drum_pin_positions_2_by_hippysmack.jpg?direct&400|}} {{:techtalk:ref:svcproc:1991-2003_shift_drum_pin_positions_3_by_hippysmack.jpg?direct&400|}} \\
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 +{{:techtalk:ref:svcproc:1991-2003_shift_drum_pin_positions_4_by_hippysmack.jpg?direct&400|}} {{:techtalk:ref:svcproc:1991-2003_shift_drum_pin_positions_5_by_hippysmack.jpg?direct&400|}} \\
  
 ===== Countershaft / Mainshaft ===== ===== Countershaft / Mainshaft =====