Table of Contents

IH: Oiling & Lubrication - Sub-03X

1952-1956 Production K-Model Oil Pumps - Parts Lists and Information


1952-1954 K/KK/KH Model Pump

Standard oil pump for K and KH models with a feed oil pressure bypass that dumps excess pressured oil into the cam chest to be picked up by the oil scavenging system.
The bypass pressure is set by a spring and ball stop inserted in the rear of the pump with a threaded plug to hold them in place.
The only difference between 1952-1954 pumps is a different oil presssure switch on 1954 models.
The body is not machined for an oil seal between the feed and return gears.
Breather timing was advanced for 1954 KH models 1) for better oil scavenging from the crankcase.

Oil Pump
Assembly
Oil Pump
Body
Upper Cover /
Breather Tower
Lower Cover
Plate
Oil Pump
Drive Gear
Feed Gear
(driver)
Feed Gear
(idler)
Return Gear
(driver)
Return Gear
(idler)
Idler Gear
Shaft
26203-5226217-5226241-5226250-5226318-3726323-5226322-5226320-5226326-5226327-52
Breather GearDrive Gear
Lock Pins
(2)
Breather Shaft
Split Ret
Washer (2)
Oil Pump
Check Ball
(with tail)
Oil Pump
Check
Spring
Oil Pump
Switch
Nipple
Oil Switch
Screen
Oil Switch
Packing
Washer
52-53 Oil
Pressure
Switch
54 Oil
Pressure
Switch
26331-5260326341-3726400-52A26363-3626420-5226579-38637526550-4226550-38A
Feed
Bypass Ball
(with tail)
Feed
Bypass
Spring
Feed
Bypass Plug
Rear Fitting
Feed
Bypass
Line Plug
Pump
Gasket
Lower
Pump
Gasket
Upper
Pump
Gasket
Mounting
26400-52A26374-5226423-52A26424-5226258-5226259-5226256-52

Click on pic to enlarge:

2)

1955 KH Model Pump

The 1955 pump is the same as the 52-54 pump with the exception of blocking off the feed oil pressure bypass with a removable ball and set screw.
It has the same pump body machining and gears including no oil seal between the feed and return gears.
A 1/2“-20 x 3/4” acorn nut locked the 1/2“-20 set screw in place instead of the original threaded plug.
The (-A) assembly revision was designated for 1955 KH models.
Although the ball and set screw could be replaced instead with the spring and tail ball for use with previous models.

Oil Pump
Assembly
Oil Pump
Body
Upper Cover /
Breather Tower
Lower Cover
Plate
Oil Pump
Drive Gear
Feed Gear
(driver)
Feed Gear
(idler)
Return Gear
(driver)
Return Gear
(idler)
Idler Gear
Shaft
26203-52A26217-5226241-5226250-5226318-3726323-5226322-5226320-5226326-5226327-52
Breather GearDrive Gear
Lock Pins
Breather Shaft
Split Ret
Washer
Oil Pump
Check Ball
(with tail)
Oil Pump
Check
Spring
Oil Pump
Switch
Nipple
Oil Switch
Screen
Oil Switch
Packing
Washer
52-53 Oil
Pressure
Switch
54 Oil
Pressure
Switch
26331-5260326341-3726400-52A26363-3626420-5226579-38637526550-4226550-38A
Feed
Bypass Ball
(no tail)
Feed Bypass
Set Screw
Rear Fitting
Feed Bypass
Acorn Nut
Pump
Gasket
Lower
Pump
Gasket
Upper
Pump
Gasket
Mounting
886626389-557901W26258-5226259-5226256-52

Click on pic to enlarge:

3)

1956 KH Model Pump

The (-B) assembly version oil pump for 1956 KH models does not have a feed pressure bypass system.
This body was also used on 1957-E1958 Sportsters.
Pump body changes include not drilling the vertical bypass hole in the top of the pump.
The body is still not machined for an oil seal between the feed and return gears.
The rear bypass hole was cast shut and the rifling hole from there to the feed gears not drilled.
The new return gear woodruff key is the same width as the solid pin in previous year pumps (.094”).

Oil Pump
Assembly
Oil Pump
Body
Upper Cover /
Breather Tower
Lower Cover
Plate
Oil Pump
Drive Gear
Feed Gear
(driver)
Feed Gear
(idler)
Return Gear
(driver)
Return Gear
(idler)
Idler Gear
Shaft
26203-52B26217-5626241-5226250-5626318-3726323-5226322-5226320-5626326-5226327-52
Breather GearFeed Gear
Lock Pin
Return Gear
Woodruff Key
Breather Shaft
Ret Ring
Oil Pump
Check Ball
(with tail)
Oil Pump
Check
Spring
Oil Pump
Switch
Nipple
Oil Switch
Screen
Oil Switch
Packing
Washer
Oil Pressure
Switch
26331-5660326347-151100226400-52A26363-3626420-5226579-38637526550-38A
Pump
Gasket
Lower
Pump
Gasket
Upper
Pump
Gasket
Mounting
26258-5226259-5226256-52

Click on any pic to enlarge:

4)



1952-1969 Competition Oil Pumps - Parts Lists and Information

1952-1955 KR, KRTT, KHRTT Pump

Special thanks to the The French Owl for providing period specific parts catalogs.
Parts List:5) 6) 7) 8)

Oil Pump
Assembly
Oil Pump
Body
Upper Cover
Breather Tower
(52-53)
Upper Cover
Breather Tower
(54-56)
Lower Cover
Plate
Oil Pump
Drive Gear
(52-53)
Oil Pump
Drive Gear
(54-55)
Feed
Gear
(driver)
Feed
Gear
(idler)
Return
Gear
(driver)
26203-54R26217-5226241-5226241-54R26250-5226318-3726318-54R26323-5226322-5226320-52
Return
Gear
(idler)
Idler
Gear
Shaft
Breather Gear
(52-53)
Breather Gear
(54-55)
Drive Gear
Lock Pin (2)
Breather Shaft
Split Ret
Washer
Oil Pump
Check Ball
(with tail)
Oil Pump
Check
Spring
Oil Pump
Nipple Plug
Screw
Oil Pump
Nipple Plug
Washer
26326-5226327-5226331-5226331-54R60326341-3726400-52A26363-367006375
Feed
Bypass Ball
(with tail)
Feed
Bypass
Spring
Feed
Bypass Plug
Rear Fitting
Pump
Gasket
Lower
Pump
Gasket
Upper
Pump
Gasket
Mounting
26400-52A26374-53R26423-52R26258-5226259-5226256-52

1956-1957 KR, KRTT, KHRTT Pump

New pump assembly# (26203-54RA) includes new breather gear (-56R) with the retaining ring instead of the half moon washers.
Changes also include a new return driver gear and lower body plate.

Special thanks to the The French Owl for providing period specific part catalogs.
Parts List: 9) 10) 11)

Oil Pump
Assembly
Oil Pump
Body
Upper Cover
Breather
Tower
Lower Cover
Plate
Oil Pump
Drive Gear
Feed
Gear
(driver)
Feed
Gear
(idler)
Return
Gear
(driver)
Return
Gear
(idler)
Idler Gear
Shaft
26203-54RA26217-5226241-54R26250-5626318-54R26323-5226322-5226320-5626326-5226327-52
Breather
Gear
Feed Gear
Lock Pin
Return Gear
Woodruff
Key
Breather
Shaft
Ret Ring
Pump Check
Ball
(with tail)
Pump Check
Spring (56)
Pump Check
Spring (57)
Pump
Nipple
Plug
(56)
Pump
Nipple
Washer
(56)
26331-56R60326347-151100226400-52A26363-3626364-577006375
Pump
Switch
Nipple
(57)
Oil Switch
Plug
(57)
Feed
Bypass Ball
(with tail)
Feed
Bypass
Spring
Feed
Bypass
Plug
Pump
Gasket
Lower
Pump
Gasket
Upper
Pump
Gasket
Mounting
26420-5745830-4826400-52A26374-53R26423-52R26258-5226259-5226256-52

1958-1969 KR, KRTT, KHRTT, XLRTT Pump

New pump body machining while using the same pump assembly number as the 56-57 pump.
The 58 pump changes the path of excess feed oil to the return gears instead of into the gearcase. See more on the bypass change below.
1958-1964 pump still used the check and bypass balls with the tail (stem).
1965-1969 pump changed to the round ball with no tail for both oil check and bypass using the same spring as before.
The 1965-1969 version of this pump was also used on 1970 XR-750 engines (round check ball instead of the half ball with the tail).

Sometime before 1963, the original breather valve (26331-56R) setup was modified at the factory before shipped out to open at 25 ATDC.
The 1963-up instruction manuals give the procedure for the mod if neccessary.

Special thanks to the The French Owl for providing period specific part catalogs.
Parts List: 16) 17) 18) 19) 20)

Oil Pump
Assembly
Oil Pump
Body
Upper Cover
Breather
Tower
Lower Cover
Plate
Oil Pump
Drive Gear
Feed
Gear
(driver)
Feed
Gear
(idler)
Return
Gear
(driver)
(58-64)
Return
Gear
(driver)
(65-69)
Return
Gear
(idler)
26203-54RA26217-58R26241-54R26250-5626318-54R26323-5226322-5226320-5626320-56R26326-52
Idler Gear
Shaft
Breather
Gear
Feed Gear
Lock Pin
Return Gear
Woodruff
Key
Breather
Shaft
Ret Ring
Pump Check
Ball (58-64)
(with tail)
Pump Check
Ball (65-69)
(no tail)
Pump Check
Spring
Pump
Switch
Nipple
Oil Switch
Plug
26327-5226331-56R60326347-151100226400-52A886626364-5726420-5745830-48
Bypass
Ball
(no tail)
Feed
Bypass
Spring
Feed
Bypass
Plug
Pump
Gasket
Lower
Pump
Gasket
Upper
Pump
Gasket
Mounting
886626374-53R26423-52R26258-5226259-5226256-52

Pics: click on any pic to enlarge. 21)




Feed Bypass Systems

1952-1955 production K Models and 1952-1957 Competition KR, KRTT and KHRTT

1952-1955 production K Models use oil pump body (26217-52) which is machined for an internal feed bypass system (this lowers oil flow to the motor).
1952-1957 KR, KRTT and KHRTT all used the same pump body (26217-52). These use a different relief spring than the production model pumps.
The bypass on all above returns a portion of feed oil internally to the gearcase.

How it's plumbed:

How it works:

Rendering the bypass inoperable on production model pumps:

Rendering the bypass inoperable on competition model pumps:
Since these pumps are for competition only, it is counter productive to block the bypass system.

Bypass oil path from oil pump to cam chest. 22).

1958-1969 KR, KRTT, KHRTT, XLR, XLRTT and 1970 Iron XR-750 Pump

All these models use oil pump body (26217-58R) which is machined with an internal feed bypass system to lower oil flow to the motor.
The bypass returns a portion of feed oil internally to the suction side of the return gears.

How it's plumbed:

How it works:

Rendering the bypass inoperable:
Since these pumps are for competition only, it is counter productive to block the bypass system.



1)
Harley Shop Dope #346A dated June 1, 1954
2) , 3) , 4)
photo by hawghd1, edited by Hippysmack
5)
1954 KR, KRTT, KHRTT Parts Catalog
6) , 9)
1956 KR, KRTT, KHRTT Parts Catalog
7) , 10)
1957 KR, KRTT, KHRTT Parts Catalog
8) , 11)
1959 KR, KRTT, KHRTT Parts Catalog
12) , 13) , 15)
1963 HD KR, KRTT and XLR Specifications and Instructions
14)
1961 HD KR, KRTT and XLR Specifications and Instructions
16)
1959 KR Parts Catalog
17)
1965 KR Parts Catalog
18)
1968 KR Parts Catalog
19)
1970 XR-750 Parts Catalog
20)
1958-1968 Competition Sportster XLRTT and KR-KRTT Models
21)
photos courtesy of Robert Evans
22)
photos courtesy of Ebay seller, oldiron_10, edited by Hippysmack Link to Items For Sale page