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techtalk:evo:body04 [2019/11/12 01:04] – [Clutch Levers] hippysmack | techtalk:evo:body04 [2024/01/02 18:24] (current) – hippysmack | ||
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|XL 1200L|2007-2011|(56051-06) ((2007 HD Sportster Parts Catalog pg 83)) ((2008 HD Sportster Parts Catalog pg 83)) ((2009 HD Sportster Parts Catalog pg 129)) ((2010 HD Sportster Parts Catalog pg 125)) ((2011 HD Sportster Parts Catalog pg 123)) | | |XL 1200L|2007-2011|(56051-06) ((2007 HD Sportster Parts Catalog pg 83)) ((2008 HD Sportster Parts Catalog pg 83)) ((2009 HD Sportster Parts Catalog pg 129)) ((2010 HD Sportster Parts Catalog pg 125)) ((2011 HD Sportster Parts Catalog pg 123)) | | ||
|XL 1200N|2007-2012|(56085-83A) ((2007 HD Sportster Parts Catalog pg 83)) ((2008 HD Sportster Parts Catalog pg 83)) ((2009 HD Sportster Parts Catalog pg 129)) ((2010 HD Sportster Parts Catalog pg 125)) ((2011 HD Sportster Parts Catalog pg 123)) ((2012 HD Sportster Parts Catalog pg 123)) | | |XL 1200N|2007-2012|(56085-83A) ((2007 HD Sportster Parts Catalog pg 83)) ((2008 HD Sportster Parts Catalog pg 83)) ((2009 HD Sportster Parts Catalog pg 129)) ((2010 HD Sportster Parts Catalog pg 125)) ((2011 HD Sportster Parts Catalog pg 123)) ((2012 HD Sportster Parts Catalog pg 123)) | | ||
- | |XL 1200R|2004-2009|(56004-00)(( HD 2004 Sportster Parts Catalog pg 77)) ((2005 HD Sportster Parts Catalog pg 81)) (( HD 2006 Sportster Parts Catalog pg 81)) (( HD 2007 Sportster Parts Catalog pg 81)) ((2008 HD Sportster Parts Catalog pg 83)) ((2009 HD Sportster Parts Catalog pg 129)) 31/32" width, 4" rise, and 8" pullback ((Screw Loose Dan http:// | + | |XL 1200R|2004-2009|(56004-00)(( HD 2004 Sportster Parts Catalog pg 77)) ((2005 HD Sportster Parts Catalog pg 81)) (( HD 2006 Sportster Parts Catalog pg 81)) (( HD 2007 Sportster Parts Catalog pg 81)) ((2008 HD Sportster Parts Catalog pg 83)) ((2009 HD Sportster Parts Catalog pg 129)) 31/32" width, 4" rise, and 8" pullback ((Screw Loose Dan https://www.xlforum.net/ |
|XL 1200S|1996-1997|(56082-83) Flat Bar ((1995-1996 HD Sportster Parts Catalog pg 75))((1997 HD XLH Parts Catalog (99451-98B) pg 75 ))| | |XL 1200S|1996-1997|(56082-83) Flat Bar ((1995-1996 HD Sportster Parts Catalog pg 75))((1997 HD XLH Parts Catalog (99451-98B) pg 75 ))| | ||
| |1998-2003|(56110-98) Flat bar (black) ((1998 HD XLH Parts Catalog pg 75 (99451-98B) )) ((1999 HD Sportster Parts Catalog pg 79)) ((2000 HD Sportster Parts Catalog pg 79)) ((2001 HD Sportster Parts Catalog pg 81)) ((2002 HD Sportster Parts Catalog pg 81)) ((2003 HD Sportster Parts Catalog pg 81))| | | |1998-2003|(56110-98) Flat bar (black) ((1998 HD XLH Parts Catalog pg 75 (99451-98B) )) ((1999 HD Sportster Parts Catalog pg 79)) ((2000 HD Sportster Parts Catalog pg 79)) ((2001 HD Sportster Parts Catalog pg 81)) ((2002 HD Sportster Parts Catalog pg 81)) ((2003 HD Sportster Parts Catalog pg 81))| | ||
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|{{: | |{{: | ||
- | |1998-2003 S Model Handlebars (56110-98) Flat Bar ((photo by Domino of the XLFORUM | + | |1998-2003 S Model Handlebars (56110-98) Flat Bar ((photo by Domino of the XLFORUM |
===== Aftermarket Bars ===== | ===== Aftermarket Bars ===== | ||
- | See [[techtalk: | + | See [[techtalk: |
====== Clutch Levers ====== | ====== Clutch Levers ====== | ||
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Starting in 2007, the Clutch Lever had a switch implemented to allow it to be monitored. See the [[techtalk: | Starting in 2007, the Clutch Lever had a switch implemented to allow it to be monitored. See the [[techtalk: | ||
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Notes: | Notes: | ||
- | * 2004-2017 Clutch lever retaining bolt (42807-04) has a circlip (11379) on the end of it to keep it in place. The circlip is not listed in the hardware section of the parts catalog but an 8mm external circlip | + | * 2004-2017 Clutch lever retaining bolt (42807-04) has a circlip (11379) on the end of it to keep it in place. The circlip is not listed in the hardware section of the parts catalog but an 8mm external circlip |
\\ | \\ | ||
====== Clutch Cables ====== | ====== Clutch Cables ====== | ||
+ | See also [[techtalk: | ||
+ | |||
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Installing Grips | Installing Grips | ||
- | http:// | + | https://www.xlforum.net/ |
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- | {{: | + | {{: |
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Route the throttle cable in a similar manner into the side slot of the bracket and make sure the cable sheath fits down into the bracket cup (there is no spring on the throttle cable end). | Route the throttle cable in a similar manner into the side slot of the bracket and make sure the cable sheath fits down into the bracket cup (there is no spring on the throttle cable end). | ||
+ | |||
+ | \\ | ||
+ | |||
+ | |||
+ | ===== Throttle Cables Bracket ===== | ||
+ | |||
+ | The Sportster CV40 carbs (from 1989-2006) used a Tall Cable Bracket. | ||
+ | |||
+ | {{: | ||
+ | |||
+ | Stock Sportster Cable Bracket:\\ | ||
+ | 1989-2003 - 27316-88\\ | ||
+ | 2004-2006 - 27320-04\\ | ||
+ | |||
+ | Sometimes carbs from other bikes would be swapped onto a Sportster and the new carb would have difficulty using the original cables. The swapped carb may have been from a Big Twin model that uses a shorter throttle cable carb bracket. Since the bracket is shorter, that requires that the outer sheath be longer (relative to the inner cable). Therefore, the length of the inner cable that is beyond the outer sheath of the throttle cables, often refered to as the free length, would be need to be shorter when using the Big Twin throttle cable bracket. Making the outer sheath longer also makes the free length of the inner cable shorter. | ||
+ | |||
+ | (Note the bent arm on the Sportster bracket to reach the Carb Top, at the slide diaphragm cover. It also looks like the shorter BT bracket always has two holes drilled above the stop screw.) | ||
+ | |||
+ | \\ | ||
===== Adjusting The Throttle & Idle Cables ===== | ===== Adjusting The Throttle & Idle Cables ===== | ||
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{{: | {{: | ||
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+ | The FSM has instructions for setting the CV40 throttle cables.\\ | ||
+ | But here's another explanation of how & why to adjust these cables:\\ | ||
+ | [[http:// | ||
+ | |||
+ | |||
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Broken Idle Cable\\ | Broken Idle Cable\\ | ||
- | http:// | + | https://www.xlforum.net/ |
Cable ' | Cable ' | ||
- | http:// | + | https://www.xlforum.net/ |
Barnett - Custom Cables - Illustrations & Guide\\ | Barnett - Custom Cables - Illustrations & Guide\\ | ||
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Quick Throttle\\ | Quick Throttle\\ | ||
- | http:// | + | https://www.xlforum.net/ |
{{: | {{: |