Differences

This shows you the differences between two versions of the page.

Link to this comparison view

Both sides previous revision Previous revision
techtalk:ref:tools803 [2023/11/14 19:42]
hippysmack [Fittings]
techtalk:ref:tools803 [2024/01/24 23:27] (current)
hippysmack
Line 15: Line 15:
   * Some books show a part extending past the end date for that part's use and is corrected in later year parts books.   * Some books show a part extending past the end date for that part's use and is corrected in later year parts books.
   * Most importantly,​ the parts books show what parts were available at the time the book was written. \\ If a part had a design change and retro'​d to earlier years, the newer parts for the updated one will be shown instead of the original ones. \\ Likewise, occasionally there are part numbers for bolts / screws for the same application. \\ It sometimes depends on if you are using the original or an updated part that may require a shorter or longer fastener than the original part required.   * Most importantly,​ the parts books show what parts were available at the time the book was written. \\ If a part had a design change and retro'​d to earlier years, the newer parts for the updated one will be shown instead of the original ones. \\ Likewise, occasionally there are part numbers for bolts / screws for the same application. \\ It sometimes depends on if you are using the original or an updated part that may require a shorter or longer fastener than the original part required.
- 
  
 ===== Pins ===== ===== Pins =====
Line 396: Line 395:
 |24575-52|1958-1972|11/​16"​ x 20 Hex Head Plug|Speedometer Hole - Case Plug|XLC, XLCH|{{ :​techtalk:​ih:​elec:​1958-1972_xlch_speedometer_hole_plug_24575-52_by_57harleyrider.jpg?​linkonly |Pic1}} ((photo courtesy of Ebay seller, 57harleyrider. [[https://​www.ebay.com/​str/​57harleyrider|Link to Ebay Store]] ))| |24575-52|1958-1972|11/​16"​ x 20 Hex Head Plug|Speedometer Hole - Case Plug|XLC, XLCH|{{ :​techtalk:​ih:​elec:​1958-1972_xlch_speedometer_hole_plug_24575-52_by_57harleyrider.jpg?​linkonly |Pic1}} ((photo courtesy of Ebay seller, 57harleyrider. [[https://​www.ebay.com/​str/​57harleyrider|Link to Ebay Store]] ))|
 |24576-52|1952- |Straight Solid Metal Plug|Right Crankcase Oil Hole Plug|K Models, Sportsters| |24576-52|1952- |Straight Solid Metal Plug|Right Crankcase Oil Hole Plug|K Models, Sportsters|
-|24577-68|1968-1980|Metal Plug|Kicker Shaft Hole Plug|XL, XLH, XLS|{{ :​techtalk:​ref:​oil:​fitting_24577-68_kicker_hole_plug_by_57harleyrider.jpg?​linkonly |Pic1}} ((photos courtesy of Ebay seller, 57harleyrider. [[https://​www.ebay.com/​str/​57harleyrider|Link to Ebay Store]] )) \\ {{ :​techtalk:​ref:​oil:​fitting_24577-68_kicker_hole_plug_by_74_xlh_winchester_va.jpg?​linkonly |Pic2}} ((photo by 74_XLH_WINCHESTER_VA of the XLFORUM ​http://​xlforum.net/​forums/showthread.php?​threadid=727978))|+|24577-68|1968-1980|Metal Plug|Kicker Shaft Hole Plug|XL, XLH, XLS|{{ :​techtalk:​ref:​oil:​fitting_24577-68_kicker_hole_plug_by_57harleyrider.jpg?​linkonly |Pic1}} ((photos courtesy of Ebay seller, 57harleyrider. [[https://​www.ebay.com/​str/​57harleyrider|Link to Ebay Store]] )) \\ {{ :​techtalk:​ref:​oil:​fitting_24577-68_kicker_hole_plug_by_74_xlh_winchester_va.jpg?​linkonly |Pic2}} ((photo by 74_XLH_WINCHESTER_VA of the XLFORUM ​https://www.xlforum.net/​forum/sportster-motorcycle-forum/​sportster-motorcycle-era-specific-and-model-specific/​ironhead-sportster-motorcycle-talk-1957-1985/​90145-kicker-install-on-a-74-xlh?​threadid=727978))|
 |:::|HD genuine replacement plug is knurled on the outside.||||:::​| |:::|HD genuine replacement plug is knurled on the outside.||||:::​|
 |25221-77|1977-1978 \\ 1979-E1981|Rubber Plug|Gearcase Cover Bumper Stem|XLCR \\ XL, XLS|{{ :​techtalk:​ih:​engmech:​1977-e1981_cam_cover_rubber_plug_25221-77_by_robison_motorcycles.jpg?​linkonly |Pic}} ((photo courtesy of Ebay seller, Robison Motorcycles [[ https://​www.ebay.com/​str/​robisonmotorcycles?​_trksid=p2047675.l2563 |Link to Ebay Store]] ))| |25221-77|1977-1978 \\ 1979-E1981|Rubber Plug|Gearcase Cover Bumper Stem|XLCR \\ XL, XLS|{{ :​techtalk:​ih:​engmech:​1977-e1981_cam_cover_rubber_plug_25221-77_by_robison_motorcycles.jpg?​linkonly |Pic}} ((photo courtesy of Ebay seller, Robison Motorcycles [[ https://​www.ebay.com/​str/​robisonmotorcycles?​_trksid=p2047675.l2563 |Link to Ebay Store]] ))|
Line 450: Line 449:
 ^{{techtalk:​miscres:​instruction_sheet_header_4.png?​nolink&​850|}}|||||| ^{{techtalk:​miscres:​instruction_sheet_header_4.png?​nolink&​850|}}||||||
 |HD Part#​|Year(s) \\ Available|Description|Uses|Models|Pic(s)| |HD Part#​|Year(s) \\ Available|Description|Uses|Models|Pic(s)|
-|9851|L1955- ​ \\ \\ 1954-1979 \\ \\ 1954-1963 \\ 1954-1970|5/​16"​-32 Straight \\ Grease (Zerk) Fitting ((The Doctor71 of the XLFORUM ​http://​xlforum.net/​forums/showthread.php?​t=1671259))|Shifter Shaft Grease Fitting \\ Brake Pedal \\ Kicker Grease Fitting \\ Rear Hub Grease Fitting \\ Front Hub Grease Fitting \\ Seat Bar Grease Fitting|KH, Sportsters|{{:​techtalk:​ref:​oil:​fitting_9851_grease_fitting_1954-1979_k_model_and_sportster.jpg?​linkonly|Pic}}|+|9851|L1955- ​ \\ \\ 1954-1979 \\ \\ 1954-1963 \\ 1954-1970|5/​16"​-32 Straight \\ Grease (Zerk) Fitting ((The Doctor71 of the XLFORUM ​https://www.xlforum.net/​forum/sportster-motorcycle-forum/​sportster-motorcycle-era-specific-and-model-specific/​ironhead-sportster-motorcycle-talk-1957-1985/​156030-grease-fitting-size?​t=1671259))|Shifter Shaft Grease Fitting \\ Brake Pedal \\ Kicker Grease Fitting \\ Rear Hub Grease Fitting \\ Front Hub Grease Fitting \\ Seat Bar Grease Fitting|KH, Sportsters|{{:​techtalk:​ref:​oil:​fitting_9851_grease_fitting_1954-1979_k_model_and_sportster.jpg?​linkonly|Pic}}|
 |24633-77|1977-1978|Piping Assembly|Crankcase Breather Valve|Sportsters| |24633-77|1977-1978|Piping Assembly|Crankcase Breather Valve|Sportsters|
 |24912-52A|1954-1976|5/​16"​ Tubing \\ with 24918-52 Fitting|Crankcase Vent Tube|KH, Sportsters| |24912-52A|1954-1976|5/​16"​ Tubing \\ with 24918-52 Fitting|Crankcase Vent Tube|KH, Sportsters|
Line 465: Line 464:
 |:::​|Replaced by 63610-70 in 1971||||:::​| |:::​|Replaced by 63610-70 in 1971||||:::​|
 |26420-57|1957-1976|7/​16"​-24 NF x 1/​8"​-27 NPT \\ Nipple|Oil Pump Pressure Switch|Sportsters| ​ | |26420-57|1957-1976|7/​16"​-24 NF x 1/​8"​-27 NPT \\ Nipple|Oil Pump Pressure Switch|Sportsters| ​ |
-|:::|Some say the pump side is 7-16"​x24, ​ one says M12x1. ((bustert of the XLFORUM ​http://​xlforum.net/​forums/showthread.php?​t=2012025&​page=2)) ((7-16"​ (.4375) x 24 TPI or converted to metric as; = 11.1125mm x 1.057mm (1/24 = 0.0416"​ or 1.05664mm). M12x1 = 12mm x 1mm so the 2 threads are close but they are not interchangeable. - Hippysmack)) \\ It's best to use a SAE and metric thread gauge on your particular fitting ​ to be sure.||||:::​|+|:::|Some say the pump side is 7-16"​x24, ​ one says M12x1. ((bustert of the XLFORUM ​https://www.xlforum.net/​forum/sportster-motorcycle-forum/​sportster-motorcycle-era-specific-and-model-specific/​ironhead-sportster-motorcycle-talk-1957-1985/​188994-lets-talk-oil-pumps/​page2?​t=2012025&​page=2)) ((7-16"​ (.4375) x 24 TPI or converted to metric as; = 11.1125mm x 1.057mm (1/24 = 0.0416"​ or 1.05664mm). M12x1 = 12mm x 1mm so the 2 threads are close but they are not interchangeable. - Hippysmack)) \\ It's best to use a SAE and metric thread gauge on your particular fitting ​ to be sure.||||:::​|
 |26496-75|1977-1981|1/​8"​-27 NPT to 3/8" \\ Hose Barb 90° Fitting|Oil Pump Return to \\ Oil Tank Fitting|Sportsters|{{ :​techtalk:​ref:​oil:​fitting_26496-75_by_hippysmack.jpg?​linkonly |Pic1}} ((photo by Hippysmack))| |26496-75|1977-1981|1/​8"​-27 NPT to 3/8" \\ Hose Barb 90° Fitting|Oil Pump Return to \\ Oil Tank Fitting|Sportsters|{{ :​techtalk:​ref:​oil:​fitting_26496-75_by_hippysmack.jpg?​linkonly |Pic1}} ((photo by Hippysmack))|
 |:::​|L1983-1985|:::​|Oil Pump Fitting \\ Return to Oil Tank|Sportsters|:::​| |:::​|L1983-1985|:::​|Oil Pump Fitting \\ Return to Oil Tank|Sportsters|:::​|
Line 481: Line 480:
 |:::|1978 \\ 1980-1981|:::​|(F) Brake Line to Tee Fitting|Sportsters|:::​| |:::|1978 \\ 1980-1981|:::​|(F) Brake Line to Tee Fitting|Sportsters|:::​|
 |:::​|1978-1979|:::​|(R) Master Cyl Brake Line Fitting|Sportsters|:::​| |:::​|1978-1979|:::​|(R) Master Cyl Brake Line Fitting|Sportsters|:::​|
-|43308-78|1978-E1979|(FM) AN3 (3/​8"​-24) \\ Inverted Flare Tee ((ericfreeman of the XLFORUM ​http://​xlforum.net/​forums/showthread.php?​t=667563&​page=3))|Front Brake Line Tee|Sportsters|{{ :​techtalk:​ih:​wheels:​fitting_43308-78_brake_line_tee_by_robisonmotorcycles.jpg?​linkonly |Pic1}} ​ ((photos courtesy of Ebay seller, Robison Motorcycles [[ https://​www.ebay.com/​str/​robisonmotorcycles?​_trksid=p2047675.l2563 |Link to Ebay Store]] ))|+|43308-78|1978-E1979|(FM) AN3 (3/​8"​-24) \\ Inverted Flare Tee ((ericfreeman of the XLFORUM ​https://www.xlforum.net/​forum/sportster-motorcycle-forum/​sportster-motorcycle-era-specific-and-model-specific/​ironhead-sportster-motorcycle-talk-1957-1985/​86228-gimme-a-break-er-some-brakes/​page3?​t=667563&​page=3))|Front Brake Line Tee|Sportsters|{{ :​techtalk:​ih:​wheels:​fitting_43308-78_brake_line_tee_by_robisonmotorcycles.jpg?​linkonly |Pic1}} ​ ((photos courtesy of Ebay seller, Robison Motorcycles [[ https://​www.ebay.com/​str/​robisonmotorcycles?​_trksid=p2047675.l2563 |Link to Ebay Store]] ))|
 |44141-77|1979-1981|Brass Fitting|Rear Caliper Brake Hose Fitting \\ Flare to Inverted Flare Insert|Sportsters|{{ :​techtalk:​ih:​wheels:​brake_caliper_hose_insert_44141-77_by_sum-body1.jpg?​linkonly |Pic1}} ((photos courtesy of Ebay seller, Sum-body'​s Harley Parts, [[https://​www.ebay.com/​str/​sumbodysharleyparts|Link to Ebay Store]] ))| |44141-77|1979-1981|Brass Fitting|Rear Caliper Brake Hose Fitting \\ Flare to Inverted Flare Insert|Sportsters|{{ :​techtalk:​ih:​wheels:​brake_caliper_hose_insert_44141-77_by_sum-body1.jpg?​linkonly |Pic1}} ((photos courtesy of Ebay seller, Sum-body'​s Harley Parts, [[https://​www.ebay.com/​str/​sumbodysharleyparts|Link to Ebay Store]] ))|
 |44287-77|1979|Brass Tee (1M, 2FM)|Rear Brake Line Tee|Sportsters|{{ :​techtalk:​ih:​wheels:​1979_sportster_rear_brake_line_tee_44287-77_by_jrsvintageharley1990.jpg?​linkonly |Pic1}} ((photo courtesy of Ebay seller, jrsvintageharley1990. [[https://​www.ebay.com/​str/​jrsvintageharleyparts?​_trksid=p2047675.l2563|Link to Ebay Store]] ​ ))| |44287-77|1979|Brass Tee (1M, 2FM)|Rear Brake Line Tee|Sportsters|{{ :​techtalk:​ih:​wheels:​1979_sportster_rear_brake_line_tee_44287-77_by_jrsvintageharley1990.jpg?​linkonly |Pic1}} ((photo courtesy of Ebay seller, jrsvintageharley1990. [[https://​www.ebay.com/​str/​jrsvintageharleyparts?​_trksid=p2047675.l2563|Link to Ebay Store]] ​ ))|
Line 500: Line 499:
 |63525-67|1970-1976|1/​8"​-27 NPT (M to FM) \\ 90° Elbow (hex body)|Oil Return Fitting \\ on Right Case|XLCH|{{ :​techtalk:​ref:​oil:​fitting_63525-67_oil_return_elbow_half_by_sum-body1_pic1.jpg?​linkonly |Pic1}} ((photo courtesy of Ebay seller, Sum-body'​s Harley Parts, [[https://​www.ebay.com/​str/​sumbodysharleyparts|Link to Ebay Store]] )) \\ {{ :​techtalk:​ref:​oil:​fitting_63525-67_oil_return_elbow_half_by_sum-body1_pic2.jpg?​linkonly |Pic2}} ((photo courtesy of Ebay seller, Sum-body'​s Harley Parts, [[https://​www.ebay.com/​str/​sumbodysharleyparts|Link to Ebay Store]] ))| |63525-67|1970-1976|1/​8"​-27 NPT (M to FM) \\ 90° Elbow (hex body)|Oil Return Fitting \\ on Right Case|XLCH|{{ :​techtalk:​ref:​oil:​fitting_63525-67_oil_return_elbow_half_by_sum-body1_pic1.jpg?​linkonly |Pic1}} ((photo courtesy of Ebay seller, Sum-body'​s Harley Parts, [[https://​www.ebay.com/​str/​sumbodysharleyparts|Link to Ebay Store]] )) \\ {{ :​techtalk:​ref:​oil:​fitting_63525-67_oil_return_elbow_half_by_sum-body1_pic2.jpg?​linkonly |Pic2}} ((photo courtesy of Ebay seller, Sum-body'​s Harley Parts, [[https://​www.ebay.com/​str/​sumbodysharleyparts|Link to Ebay Store]] ))|
 |63526-57|1957-1978 \\ 1958-E1962|1/​8"​-27 to Tube Fitting|Oil Tank Vent Line Fitting|XL, XLH \\ XLCH| |63526-57|1957-1978 \\ 1958-E1962|1/​8"​-27 to Tube Fitting|Oil Tank Vent Line Fitting|XL, XLH \\ XLCH|
-|:::​|1957-1985|1/​8"​-27 x 3/16" O.D. ((brucstoudt of the XLFORUM ​http://​xlforum.net/​forums/showthread.php?​t=1961426))|Rocker Box Oil Line Connector|+|:::​|1957-1985|1/​8"​-27 x 3/16" O.D. ((brucstoudt of the XLFORUM ​https://www.xlforum.net/​forum/sportster-motorcycle-forum/​sportster-motorcycle-era-specific-and-model-specific/​ironhead-sportster-motorcycle-talk-1957-1985/​182061-stock-rocker-oil-line-inside-diameter?​t=1961426))|Rocker Box Oil Line Connector|
 |63527-57|1957-1978|Compression Nut|Rocker Box Oil \\ Line Fitting Nut|Sportsters| |63527-57|1957-1978|Compression Nut|Rocker Box Oil \\ Line Fitting Nut|Sportsters|
 |:::​|Replaced by 63527-57A in 1979|||| |:::​|Replaced by 63527-57A in 1979||||
Line 973: Line 972:
 ^{{techtalk:​miscres:​instruction_sheet_header_4.png?​nolink&​850|}}||||| ^{{techtalk:​miscres:​instruction_sheet_header_4.png?​nolink&​850|}}|||||
 |HD Part#​|Year(s) \\ Available|Description|Uses|Models| |HD Part#​|Year(s) \\ Available|Description|Uses|Models|
-|N/A|  |#8 x 1-1/2 Screw|Voltage Regulator Cap Screw ((brucstoudt of the XLFORUM ​http://​xlforum.net/​forums/showthread.php?​t=1677718&​page=5))|XLCH|  ​+|N/A|  |#8 x 1-1/2 Screw|Voltage Regulator Cap Screw ((brucstoudt of the XLFORUM ​https://www.xlforum.net/​forum/sportster-motorcycle-forum/​sportster-motorcycle-era-specific-and-model-specific/​ironhead-sportster-motorcycle-talk-1957-1985/​156767-voltage-regulator-mounting-and-fasteners/​page5?​t=1677718&​page=5))|XLCH|  ​
 |1063 \\ 1063W|1952-1964|#​8-32 x 3/8" Fillister Head Screw \\ (NC, White)|Voltage Regulator Terminal Screw|K Models, Sportsters| |1063 \\ 1063W|1952-1964|#​8-32 x 3/8" Fillister Head Screw \\ (NC, White)|Voltage Regulator Terminal Screw|K Models, Sportsters|
 |:::​|1954-1964|:::​|Voltage Regulator Terminal Screw|K Models, Sportsters| |:::​|1954-1964|:::​|Voltage Regulator Terminal Screw|K Models, Sportsters|
Line 1966: Line 1965:
 |56154-52|1952-1972|1/​2"​ x 20 x 2-7/8" Hex Head Bolt|Handlebar Mounting Screw|K Models, Sportsters| |56154-52|1952-1972|1/​2"​ x 20 x 2-7/8" Hex Head Bolt|Handlebar Mounting Screw|K Models, Sportsters|
 |56240-47|1953|Screw|Grip Retainer Screw|K| |56240-47|1953|Screw|Grip Retainer Screw|K|
-|56276-31|1952-1978|#​10-32x 1/4" Set Screw ((Bretton of the XLFORUM ​http://​xlforum.net/​forums/showthread.php?​p=5932631)) |Coil Plug Set Screw|KH, XL, XLH|+|56276-31|1952-1978|#​10-32x 1/4" Set Screw ((Bretton of the XLFORUM ​https://www.xlforum.net/​forum/sportster-motorcycle-forum/​sportster-motorcycle-era-specific-and-model-specific/​ironhead-sportster-motorcycle-talk-1957-1985/​203462-thread-size-for-56276-31#​post5932631)) |Coil Plug Set Screw|KH, XL, XLH|
 |56397-74|1974-1983|Knurled Screw|Throttle Control Adj Screw|XLH, XLCH, XLS| |56397-74|1974-1983|Knurled Screw|Throttle Control Adj Screw|XLH, XLCH, XLS|
 |56402-83 \\ 56402-83A|1979-1990|Screw|Throttle Adj Screw \\ (from grip kits \\ 56397-83 or 56397-74B)|Sportsters| |56402-83 \\ 56402-83A|1979-1990|Screw|Throttle Adj Screw \\ (from grip kits \\ 56397-83 or 56397-74B)|Sportsters|